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04 cut quality, Cut quality -7, Cutskill 35a – Tweco 35A CutSkill Power Supply User Manual

Page 27

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cutskill 35A

June 30, 2009 4-7 OPERATION

7. Set the power supply ON / OFF switch to OFF

(down position).

a. AC indicator

turns OFF.

8. Set the main power disconnect to OFF, or unplug

input power cord.

a. Input power is removed from the system.

4.04 Cut Quality

NOTE

Cut quality depends heavily on setup and

parameters such as torch standoff, align-

ment with the workpiece, cutting speed, gas

pressures, and operator ability.
Refer to appendix pages for additional

information as related to the power supply

used.

Cut quality requirements differ depending on applica-

tion. For instance, nitride build - up and bevel angle

may be major factors when the surface will be welded

after cutting. Dross - free cutting is important when

finish cut quality is desired to avoid a secondary clean-

ing operation. The following cut quality characteristics

are illustrated in the following figure:

Kerf Width

Cut Surface

Bevel Angle

Top Edge

Rounding

Cut Surface

Drag Lines

Dross

Build-Up

Top

Spatter

A-00007

Cut Quality Characteristics

Cut Surface

The desired or specified condition (smooth or

rough) of the face of the cut.

Nitride Build - Up

Nitride deposits can be left on the surface of the cut

when nitrogen is present in the plasma gas stream.

These buildups may create difficulties if the material

is to be welded after the cutting process.

Bevel Angle

The angle between the surface of the cut edge and

a plane perpendicular to the surface of the plate.

A perfectly perpendicular cut would result in a 0°

bevel angle.

Top - Edge Rounding

Rounding on the top edge of a cut due to wearing

from the initial contact of the plasma arc on the

workpiece.

Bottom Dross Buildup

Molten material which is not blown out of the cut

area and resolidifies on the plate. Excessive dross

may require secondary cleanup operations after

cutting.

Kerf Width

The width of the cut (or the width of material re-

moved during the cut).

Top Spatter (Dross)

Top spatter or dross on the top of the cut caused by

slow travel speed, excess cutting height, or cutting

tip whose orifice has become elongated.