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Trebor 620E Magnum User Manual

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MAGNUM 620E PUMP OPERATION / MAINTENANCE MANUAL

CONTENTS

CONTENTS

1

INSTALLATION ............................................................................................................ 3

1.1

UNPACKING ...................................................................................................... 3

1.2

UTILITIES / HOOK-UP ....................................................................................... 3

2

OPTIONS ...................................................................................................................... 5

2.1

FLUID PORT CONNECTION OPTIONS ............................................................ 5

2.2

FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 5

2.3

END OF STROKE (EOS) ASSEMBLY INSTALLATION .................................... 7

2.3.a

Installation .............................................................................................. 7

2.3.b

Signal Specifications .............................................................................. 8

2.4

PLC CONTROL SCHEMATIC ............................................................................ 9

2.5

LEAK PROBE OPTION .................................................................................... 10

2.5.a

Installation ............................................................................................ 10

2.5.b

Signal Specifications ............................................................................ 11

3

START-UP .................................................................................................................. 12

3.1

PERFORMANCE CHARTS .............................................................................. 12

4

MAINTENANCE .......................................................................................................... 15

4.1

PREVENTIVE MAINTENANCE SCHEDULE ................................................... 15

Preventive Maintenance Record ....................................................................... 17

4.2

RECOMMENDED SPARE PARTS ................................................................... 18

4.3

TOOLS .............................................................................................................. 18

4.4

PARTS ILLUSTRATION ................................................................................... 19

4.5

PARTS LIST ..................................................................................................... 20

4.6

DECONTAMINATION CLEAN-UP ................................................................... 20

4.7

DISASSEMBLY ................................................................................................. 21

4.7.a

Head removal ...................................................................................... 21

4.7.b

Body Disassembly ............................................................................... 22

4.8

CLEANING ....................................................................................................... 22

4.9

ASSEMBLY ....................................................................................................... 22

4.9.a

Body Assembly .................................................................................... 22

4.9.b

Final Assembly .................................................................................... 24

4.10

TESTING .......................................................................................................... 26

5

TROUBLESHOOTING ............................................................................................... 27

6

WARRANTY AND EXCLUSIONS .............................................................................. 28

7

CONTACT INFORMATION ........................................................................................ 29

7.1

GENERAL CONTACT INFORMATION ............................................................ 29

7.2

TECHNICAL SUPPORT ................................................................................... 29

7.3

REGIONAL REPRESENTATIVES ................................................................... 29