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Motor troubleshooting guide cont, Ro system troubleshooting – Watts PWR4011 User Manual

Page 7

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7

Motor Troubleshooting Guide cont.

PRoblem

Possible cause

coRRective action

Wrong rotation

Wrong sequence of phases

Reverse connections at motor or at switchboard.

Motor overheats while running

under load

Overloaded

Reduce load.

Frame or bracket vents may be clogged with dirt and prevent proper

ventilation of motor.

Open vent holes and check for a continuous stream of air from the motor.

Motor may have one phase open

Check to make sure that all leads are well connected.

Grounded could

Locate and repair.

Unbalanced terminal voltage

Check for faulty leads, connections and transformers.

Motor vibrates after correcting

have been made

motor misaligned

Realign

Weak support

Strengthen base.

Coupling out of balance

Balance coupling.

Driven equipment unbalanced

Rebalance driven equipment.

Defective ball bearing

Replace bearing.

Bearing not in line

Line properly.

Balancing weights shifted

Rebalance motor.

Polyphase motor running single phase

Check for open circuit.

Excessive end play

Adjust bearing or add washer.

Unbalanced line current on

polyphase motors during normal

operation

Unequal terminal volts

Check leads and connections

Single phase operation

Check for open contacts

Scraping noise

Fan rubbing air shield

Remove interference.

Fan striking insulation

Clear fan.

loose on bedplate

Tighten holding bolts.

Noisy operation

Airgap not uniform

Check and correct bracket fits or bearing.

Rotor unbalance

Rebalance.

Hot bearings general

Bent or sprung shaft

Straighten or replace shaft.

Excessive belt pull

Decrease belt tension.

Pulleys too far away

Move pulley closer to motor bearing.

Pulley diameter too small

Use larger pulleys.

Misalignment

Correct by realignment of drive.

Hot bearings ball

Insufficient grease

Maintain proper quantity of grease in bearing.

Deterioration of grease, or lubricant contaminated

Remove old grease, wash bearings thoroughly in kerosene and replace with new

grease.

Excess lubricant

Reduce quantity of grease: bearing should not be more than ½ filled.

Overloaded bearing

Check alignment, side and end thrust.

Broken ball or rough races

Replace bearing: first clean housing thoroughly.

These instructions do not cover all details or variations in equipment nor provide for every possible condition to be met in connection with installation, operation or maintenance. Chart courtesy of

Marathon Electric.

RO System Troubleshooting

PRoblem

coRRective action

General

high Product Water tDs

Membrane expanded.

Replace membrane.

Membrane attack by chlorine

Carbon pre-filter may be exhausted. Replace with a new cartridge.

Clogged pre-filter-creates pressure drop and low reject flow.

Replace pre-filter cartridge.

Feed pressure too low.

Feed pressure must be at least 20 psi.

Insufficiently flushed post-filter cartridge.

Flush post-filter with pure water.

Brine seal on membrane leaks.

Determine if seal or o-ring is bad. Replace as needed.

no Product Water or not enough Product Water

Feed water shut off.

Turn on feed water.

Low feed pressure. Feed pressure must be at least 20 psi.

Consider booster pump.

Pre-filter cartridge clogged.

Replace pre-filter cartridge.

Membrane fouled.

Determine and correct cause; replace membrane.

Product check valve stuck.

Replace check valve fitting.

Low pump discharge pressure

Open pump discharge valve, replace pump