BIC Volvo V70R Front Mount Intercooler System - Manual (Page 6)

Volvo V70R Intercooler System / Installation Manual 4
Bell Intercoolers, inc. © 2009 All rights reserved. S601-V70R-IMv7
2.6 Remove Front Fascia
Note: This process can be accomplished by a single person if you know
what to expect and proceed carefully. That said, it is much easier and
safer for the paint work if you have an assistant.
• Grasping the rear edge of the front fascia (at the wheel opening), gently
pull the fascia out, to the side, approximately .5”, to clear side clips, and
move fascia forward about two inches. Repeat for other side.
• With the front fascia pulled forward slightly you will need to disconnect
the two wiring connectors for the driving lights (one per side). These
are located on the inside of the front fascia, above the left and right side
driving light assemblies. Disconnect both harnesses.
• You may now completely remove the front fascia.
2.7 Remove Underbody Tray
Located underneath the radiator / AC condenser / intercooler assembly is
the underbody tray. It is secured by two bolts (one per side) and two tabs
(one per side). Locate the two tabs on the lower edge of the bumper cross
member, release the tabs and slide them out of their slots. Locate and
remove the two bolts, found at the outer rear corners of the underbody tray.
The underbody tray may now be removed.
Removing Air Filter Assembly
3.1 Remove Cold Air Snorkel
• Locate and remove the two bolts securing cold air snorkel to air
filter box (Items A in Fig 3.1). Locate and remove the three bolts
securing cold air snorkel to radiator bulkhead (Items B in Fig 3.1).
• Remove cold air snorkel from air filter box, you may need to re-
lease the two small raised tabs on the snorkel located next to the
A bolts.
• Slide cold air snorkel out of radiator bulkhead.
3.2 Remove Air Filter Assembly
• Locate and loosen hose clamp securing air inlet tube to air filter
box (Fig 3.2). Unclip and disconnect mass air sensor from air filter
box (Fig 3.2).
• Locate and remove the three bolts securing the air filter box. Two
bolts are located to the left side of the box and one to the right.
• The air filter box is now ready to be removed. Lift the front of the
air filter box and remove air filter box from air inlet tube. Once
clear of the air inlet tube, lift air filter box and disconnect vacuum
line bundle, located on the driver’s side of the air filter box. This
bundle of vacuum lines is secured to air filter box with a tab and it
can pulled off.
• Remove air filter box.
Figure 2.5
Securing
Clip
T25
Torx
Fascia
Rear
Edge
3.0
Figure 3.1
Air Filter Box
Cold Air
Snorkel
A
B
Figure 3.2
Mass Air
Sensor
Air Inlet
Tube
Hose
Clamp
Air Inlet
Tube