BIC Volvo V70R Front Mount Intercooler System - Manual (Page 15)

Volvo V70R Intercooler System / Installation Manual 13
Bell Intercoolers, inc. © 2009 All rights reserved. S601-V70R-IMv7
Reinstall Air Filter Assembly
Reinstall air filter box in reverse sequence of removal (Section 3.0, pg. 4).
• Reattach vacuum line bundle to tab on side of air filter box.
• Insert air filter outlet into air inlet tube. This tube will snap in place when properly positioned.
• Reconnect mass air sensor harness.
• Install three bolts securing air filter box. Only tighten lower right bolt, leave others loose so air filter box can be shifted during
installation of cold air snorkel.
• Insert cold air snorkel into slot in radiator bulkhead. Be sure the snorkel fits over receiver within the radiator bulkhead.
• Install bolts securing cold air snorkel to radiator bulkhead. Tighten.
• Insert other end of cold air snorkel into air filter box. Be sure tabs engage.
• Install bolts securing cold air snorkel to air filter box and tighten.
• Tighten remaining two air filter box bolts.
• Tighten hose clamp connecting air filter box to air inlet tube.
Start Engine and Check Connections
NOTE: PRIOR TO STARTING ENGINE BE SURE RADIATOR HOSES ARE SECURELY REINSTALLED AND ENGINE COOL-
ANT HAS BEEN REPLACED AND IS AT RECOMMENDED LEVEL. FAILURE TO REPLACE COOLANT CAN RESULT IN
SEVERE ENGINE DAMAGE.
Be
check the engine and make sure all components are functioning properly. The car will not be driven at this time, but this will allow
you to determine that all wiring harnesses, vacuum/boost lines, and intercooler tubes have been connected properly.
• Remove car from jack stands or lift.
• Reconnect battery.
• Start engine and allow engine to warm to operating temperature. Watch temperature gauge closely and check for function of
engine cooling fan.
• Engine should idle and rev normally. If it does not, shut off engine and check for loose intercooler tubes/hoses and discon-
nected wiring harnesses. Restart engine and check for normal idle and revs.
• Shut off engine and disconnect battery.
• Place car back on jack stands or lift to complete installation of front fascia bodywork.
9.0
8.0
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