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Bendix Commercial Vehicle Systems EC-30 ABS/ATC CONTROLLER 2/08 User Manual

Page 28

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28

SECTION I - TROUBLESHOOTING ABS MODULATORS

K J H G F

E D C B A

H1 Left Front Mod Common
F1 Left Front Mod Exhaust
G1 Left Front Mod Hold

C1 Right Front Mod Common
E1 Right Front Mod Exhaust
D1 Right Front Mod Hold

A1,A2,A3

Ground

B1,K2,K3

Power

F1 Left Rear Mod Common
D1 Left Rear Mod Exhaust
E1 Left Rear Mod Hold

A1 Right Rear Mod Common
C1 Right Rear Mod Exhaust
B1 Right Rear Mod Hold

1
2
3

30-Pin Connector

F E D C B A

18-Pin Connector

1
2
3

Exhaust

Common Hold

A

B

C

Electrical connector on the M-30

,

M-22

or M-22

Modulator

Make repairs to wiring or replace ABS
modulator. Reconnect all connectors
to the EC-30

controller and ABS

modulator. Reset fault codes by
briefl y holding a magnet in place at
the RESET location of the diagnostic
display. Then rerun the power up
sequence. Go to Section A.

MOD LED and ABS

warning lamp are on.

Turn the ignition off and remove the
30-pin or 18-pin connector from the
EC-30

controller.

Dynamic ABS Modulator Faults
-

Verify proper modulator activation with

brake pressure applied at power-up (chuff
test) and/or using diagnostic tool. Check
for dragging brakes, dry bearings, faulty
return springs, parking brake system
faults, restricted brake air lines, over
adjusted slacks, out-of-round drums or
damaged/loose tone rings.

Make repairs to ABS modulator
installation or wheel end. Reconnect
all connectors to the EC-30

controller

and ABS modulator. Reset fault
codes by briefl y holding a magnet in
place at the RESET location of the
diagnostic display. Then rerun the
power up sequence.
Go to Section A.

NO

YES

Static ABS Modulator Faults. For (a) M-30
modulator verify 3.5 to 5.0 OHMS across Hold to
Common connector pins, 3.5 to 5.0 OHMS across
Exhaust to Common connector pins, and 7.0 to 10.0
OHMS across Exhaust to Hold connector pins, or for
(b) M-32 modulator verify 4.9 to 5.5 OHMS across
Hold to Source connector pins, 4.9 to 5.5 OHMS
across Exhaust to Source connector pins, and 9.8 to
11.0 OHMS across Exhaust to Hold connector pins.
Verify no continuity from modulator connector pins
to ground. Verify ignition power is not measured at
any modulator connector pins. Check for corroded
or damaged modulator wiring and connections. If a
circuit fault is found, isolate the area needing repair
by repeating the measurements at all connections
in the ABS modulator circuit.
ABS modulator fault identifi ed?