Rockwell Automation 592 NEMA Motor Data Calculator User Manual

Heater element selector

MOTOR

H.P.

Three phase motor data for 60 Hz,

1800 RPM standard squirrel cage motors.

200

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

592-

Solid-State Overload Relay

230

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

592-

Solid-State Overload Relay

460

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

592-

Solid-State Overload Relay

575

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

592-

Solid-State Overload Relay

Example of

509-COD

A2E

Catalog Number:

INSTRUCTIONS:

1. Place Bulletin No. and NEMA Size in same color window.
2. Read Rules
3. Select Heater Element.
RULES:

Motors rated for continuous duty:
Motors with marked service factor of not less than 1.15,

or motors with marked temperature rise not over 40 °C

1. The Same Temperature at the Controller and the

Motor – Select the “Heater Type No.” with the listed

“Full Load Amps.” nearest the full load value shown

on the motor nameplate. This will provide integral

horsepower motors with protection between 110

and 120% of the nameplate full load currents.

2. Higher Temperature at the Controller than

at the Motor † – If the full load current value

shown on the motor nameplate is between the listed

“Full Load Amps.”, select the “Heater Type No.” with

the higher value. This will provide integral horsepower

motors with protection between 115 and 125% of the

nameplate full load currents.

HEATER TYPE NUMBER

FULL LOAD AMPS

HEATER TYPE NUMBER

BULLETIN NO:

NEMA SIZE 0, 1, 2

BULLETIN NO:

NEMA SIZE 3, 4

RULES Continued:

3. Lower Temperature at the Controller than at

the Motor† – If the full load current value shown

on the motor nameplate is between the listed

“Full Load Amps.”, select the “Heater Type No.”

with the lower value. This will provide integral

horsepower motors with protection between105

and 115% of the nameplate full load currents.

† Rules 2 and 3 apply when the temperature

difference does not exceed 10°C (18°F).

Consult Local Allen-Bradley Distributor when

the temperature difference is greater.

All other motors rated for continuous

duty (includes motors marked with

service factor of 1.0):

Select the “Heater Type No.” one rating smaller than

determined by the rules in paragraphs 1, 2 and 3.

This will provide protection at current levels 10%

lower than indicated above.

Motors rated for intermittent duty:

Consult local Allen-Bradley Distributor

Heater Element Selector

For Starters With Bulletin 592 Eutectic Overload Relays, Class 20 Overload Protection

Publication 592-QR001B-EN-P – July 2013

MOTOR DATA CALCULATOR

BULLETIN NO:

NEMA SIZE 0, 1, 2

MOTOR DATA CALCULATOR

BULLETIN 509 STARTER CALCULATOR

Control Voltage:

24V 50 Hz / 24V 60 Hz

Control Voltage:

110V 50 Hz / 120V 60 Hz

Control Voltage:

208V 60 Hz

Control Voltage:

220V 50 Hz / 240V 60 Hz

NEMA Size

Modular Kit #

Components

Contactor

Eutec. OLR #

Coil

Control Voltage:

440V 50 Hz / 480V 60 Hz

Control Voltage:

380V 50 Hz

Control Voltage:

550V 50 Hz / 600V 60 Hz

DC Control Voltage:

24V DC

NEMA Size

Modular Kit #

Components

Contactor

Eutec. OLR #

Coil

Auxiliary Contact On Eutectic Relay

Cont. Type

Modular Kit Code

Component

NEMA Sz. 0-2

NEMA Sz. 3-4

1N.O.

-9

595-A02

595-A34

1N.C

-9A

595-B02

595-B34

Auxiliary Contact on Starter

All NEMA Sizes

Cont. Type

Mod. Kit Code

Component

1N.O.

-90

595-A

1N.C

-91

595-B

2N.O.

-900

595-AA

2N.C.

-911

595-BB

1N.O & 1N.C.

-901

595-AB

Surge Suppressor

All NEMA Sizes

Component

Voltage

Mod. Kit Code

120V AC

-17

599-KO4

240V AC

-17

599-KA04

Additional Options

Control Voltage:

24V 50 Hz / 24V 60 Hz

Control Voltage:

110V 50 Hz / 120V 60 Hz

Control Voltage:

208V 60 Hz

Control Voltage:

220V 50 Hz / 240V 60 Hz

NEMA Size

Modular Kit #

Components

Contactor

Top Wire Kit

Terminal Shield

Coil

Control Voltage:

440V 50 Hz / 480V 60 Hz

Control Voltage:

380V 50 Hz

Control Voltage:

550V 50 Hz / 600V 60 Hz

DC Control Voltage:

24V DC

NEMA Size

Modular Kit #

Components

Contactor

Top Wire Kit

Terminal Shield

Coil

Power Poles

NEMA Size

Number of Poles

Mod. Kit Code

Component

Standard (3)

930

940

950

Surge Suppressor

All NEMA Sizes

Voltage

Mod. Kit Code

Component

120V AC

-17

599-KO4

240V AC

-17

599-KA04

Auxiliary Contact on Starter

All NEMA Sizes

Cont. Type

Mod. Kit Code

Component

1N.O.

-90

595-A

1N.C

-91

595-B

2N.O.

-900

595-AA

2N.C.

-911

595-BB

1N.O & 1N.C.

-901

595-AB

Additional Options

Example of

500-BOD

940

Catalog Number:

BULLETIN 500 TOP-WIRED CONTACTOR

Solid-State Overload

NEMA Size

Component

Adjus. Range

Mod. Kit Code

0.2-1.0 A

592-EEBC

1-5 A

592-EECC

3.2-16 A

592-EEDC

5.4-27 A

592-EEEC

9-45 A

592-EEFC

9-45 A

592-EEFD

18-90 A

592-EEGD

30-150 A

592-EEHE

NEMA STARTER SELECTOR - EUTECTIC

For Starters with Bulletin 592 Eutectic Overload Relays

Class 20 Overload Protection – (“W” Heater Elements)

Manual Reset

INSTRUCTIONS:

1. Slide insert to select appropriate motor horsepower.

2. Read motor, wire and conduit data from window according to motor voltage.

* Full Load Currents are from Table 430-150 of the 2002 NEC Code.

** Wire sizes were selected using the 2002 NEC Code (60 °C THW wire for motor full load currents less than 100 Amps and 75 °C THW wire for full load currents of 100 Amps and above).

*** Conduit sizes were selected using the 2002 NEC Code.

**** Fuse sizes were selected using Table 430-52 of the 2002 NEC Code for Dual Element Time Delay fuses.

NEMA STARTER SELECTOR – E1 PLUS (Replaces SMP-1)

For Starters with Bulletin 592 Solid State Overload Relays

Self Powered

Phase Loss Protection

Wide Adjustment Range (5:1)

Ambient Temperature Compensation

Visible Trip Indication

Selectable Trip Class (10, 15, 20 or 30)

Selectable Manual/Auto-Manual Reset

INSTRUCTIONS:

1. Slide insert to select appropriate motor horsepower.

2. Read motor, wire and conduit data from window according to motor voltage.

* Full Load Currents are from Table 430-150 of the 2002 NEC Code).

** Wire sizes were selected using the 2002 NEC Code (60 °C THW wire for motor full load

currents less than 100 Amps and 75 °C THW wire for full load currents of 100 Amps and above).

*** Conduit sizes were selected using the 2002 NEC Code.

**** Fuse sizes were selected using Table 430-52 of the 2002 NEC Code for Dual Element

Time Delay fuses.

MOTOR

H.P.

Three phase motor data for 60 Hz,

1800 RPM standard squirrel cage motors.

200

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

230

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

460

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

575

VOLTS

Full Load Current*/NEMA Size

Wire Size**/Conduit Size***

Fuse Size (Amps)****

509-

Starter

505-

Reversing Starter

512-

Fusible Combination Starter

513-

Circuit Breaker Combination Starter

W10

W11

W12

W13

W14

W15

W16

W17

W18

W19

W20

W21

W22

W23

W24

W25

W26

W27

W28

W29

W30

W31

W32

W33

W34

W35

W36

W37

W38

W39

W40

W41

W42

W43

W44

W45

W46

W47

W48

W49

W50

W51

W52

W53

W54

W55

W56

W57

W58

W59

W60

W61

W62

W63

W64

W65

W66

W67

W68

W69

W70

W52

W53

W54

W55

W56

W57

W58

W59

W60

W61

W62

W63

W64

W65

W66

W67

W68

W69

W70

W71

W72

W73

W74

W75

W76

W77

W78

W79

W80

W81

W82

W83

W84

Control Voltage:

24V 50 Hz / 24V 60 Hz

Control Voltage:

110V 50 Hz / 120V 60 Hz

Control Voltage:

208V 60 Hz

Control Voltage:

220V 50 Hz / 240V 60 Hz

NEMA Size

Modular Kit #

Components

Contactor

Coil

Control Voltage:

440V 50 Hz / 480V 60 Hz

Control Voltage:

380V 50 Hz

Control Voltage:

550V 50 Hz / 600V 60 Hz

DC Control Voltage:

24V DC

NEMA Size

Modular Kit #

Components

Contactor

Coil

Surge Suppressor

All NEMA Sizes

Voltage

Mod. Kit Code

Component

120V AC

-17

599-K04

240V AC

-17

599-KA04

Auxiliary Contact On Eutectic Relay

All NEMA Sizes

Cont. Type

Mod Kit Sizes

Component

1N.O.

-90

595-A

1N.C

-91

595-B

2N.O.

-900

595-AA

2N.C.

-911

595-BB

1N.0. & 1N.C.

-901

595-AB

Additional Options

Example of

500F-BOD

Catalog Number:

BULLETIN 500F FEED-THROUGH CONTACTOR