S&S Cycle Super E and G Series Shorty Performance Carburetors for 1936-84 Harley-Davidson Big Twins and 1957-85 Ironhead Sportster Models User Manual
Page 3
3
•
Gasoline is extremely flammable and explosive under
certain conditions. Do not smoke around gasoline.
Gasoline fumes are toxic when inhaled. Perform
installation in a well ventilated area away from open
flames or sparks. Any gasoline leak or spill
constitutes a health and fire hazard.
•
If motorcycle has been running, wait until engine and
exhaust have cooled to avoid getting burned during
installation.
•
Electrical sparks can ignite explosive gasoline fumes.
Failure to disconnect battery while working on
motorcycle
can
also
result
in
inadvertent
engagement of starter and personal injury.
NOTE - Removing and tightening hard to reach Allen bolts like
carb-manifold mounting bolts can be greatly simplified by using
some special tools. Allen ball-end drivers are very helpful, and are
available at most automotive and tool supply houses. See Picture
2.
Picture 2
2- Prepare Air Cleaner Backplate
NOTE: Fast idle lever screws must not be over tightened. Loctite® or
other thread locking compound may be used sparingly on threads to
prevent screws from vibrating loose.
Over tightening fast idle lever screws may damage backplate.
A- 1936-’84 models
1- Knucklehead & panhead, 1936 to 1965 - Install plugs
into holes in air cleaner backplate.
See Picture 3
Picture 3
2- Shovelhead, 1966 to 1979 and ironhead (IH) Harley-
Davidson® Sportster® models, 1957 to 1979 - Install
plug into hole in air cleaner backplate. See Picture 4.
Picture 4
3- Shovel, 1980 to 1984 and Sportster® models 1980 to
1985 - Screw crankcase breather vent elbow fitting
into hole in air cleaner backplate and angle
downward as shown in Picture 5.
Picture 5
4- On 1983 and 1984 shovel engines press plug into