beautypg.com

Warning – S&S Cycle VFI Induction System User Manual

Page 3

background image

2. Remove air cleaner assembly and EFI induction

module assembly. Safely drain fuel from the fuel
lines and EFI induction module assembly. Refer to
appropriate Harley-Davidson

®

service manual.

3. Remove components from stock induction assembly

for re-use. Some components from the old system
are required for the new system. The Intake Air
Temperature (IAT) sensor and mounting screws,
Manifold Absolute Pressure (MAP) sensor, and
mounting screws, and the Idle Air Control motor.
See Pictures 6 and 7.

B. Assemble S&S

®

VFI Fuel Rail and Manifolds

Gasoline in EFI systems is pressurized. Failure to
carefully follow fuel rail preparation and assembly
instructions may result in personal injury
and/or property damage.

NOTES:

The included O-ring kit 55-5020, contains O-rings and
snap-rings that are not required for the Delphi

®

system

installation.

An additional Four (4) spare injector O-rings are included
in the O-ring package.

3

Picture 1

Stamped Number

Engine Type &

Cylinder Length

Manifold for

Number Stamped

Manifold for

Number Stamped

Displacement

Stock H-D

®

Heads

On Manifold

S&S heads

On Manifold

S&S SSW+

111"

4.764"

--

--

16-5062

5062-398

117"

4.888"

--

--

16-5063

5063-408

124"

5.013"

--

--

16-5064

5064-417

Harley-Davidson

®

Twin Cam 88

®

88", 95", 106"

4.937"

16-5055

5055-410

16-5059

5059-410

100"

4.850"

16-5054

5054-405

16-5058

5058-405

107"

4.975"

16-5056

5056-415

16-5060

5060-415

116"

5.160"

16-5057

5057-429

16-5061

5061-429

124"

5.013"

--

16-5064

5064-417

Evolution

®

80", 89", 96"

5.550"

16-5055

5055-410

16-5059

5059-410

Special Order

Specify

16-5027

--

16-5065

Chart 1 S&S VFI Manifold Application and Identification

NOTE: SSW+ and Twin Cam 88

®

crankcases have 6.000" cylinder deck height. Evolution

®

big twin crankcases have 5.375" cylinder deck height.

Picture 2

53-0040

Picture 3

O-Ring

Plastic Back-up Washer

OEM Fuel Line

Retaining Clip

S&S VFI Fuel Rail

WARNING