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MK Diamond Baldor Motor User Manual

Page 27

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Maintenance & Troubleshooting 3-5

MN408

Table 3-6 Troubleshooting Chart

Symptom

Possible Causes

Possible Solutions

Motor will not start

Usually caused by line trouble, such as,

single phasing at the starter.

Check source of power. Check overloads, fuses,

controls, etc.

Excessive humming

High Voltage.

Eccentric air gap.

Check input line connections.

Have motor serviced at local Baldor service center.

Motor Over Heating

Overload. Compare actual amps

(measured) with nameplate rating.

Locate and remove source of excessive friction in motor

or load.

Reduce load or replace with motor of greater capacity.

Single Phasing.

Check current at all phases (should be approximately

equal) to isolate and correct the problem.

Improper ventilation.

Check external cooling fan to be sure air is moving

properly across cooling fins.

Excessive dirt build-up on motor. Clean motor.

Unbalanced voltage.

Check voltage at all phases (should be approximately

equal) to isolate and correct the problem.

Rotor rubbing on stator.

Check air gap clearance and bearings.

Tighten “Thru Bolts”.

Over voltage or under voltage.

Check input voltage at each phase to motor.

Open stator winding.

Check stator resistance at all three phases for balance.

Grounded winding.

Perform dielectric test and repair as required.

Improper connections.

Inspect all electrical connections for proper termination,

clearance, mechanical strength and electrical continuity.

Refer to motor lead connection diagram.

Bearing Over Heating

Misalignment.

Check and align motor and driven equipment.

Excessive belt tension.

Reduce belt tension to proper point for load.

Excessive end thrust.

Reduce the end thrust from driven machine.

Excessive grease in bearing.

Remove grease until cavity is approximately 3/4 filled.

Insufficient grease in bearing.

Add grease until cavity is approximately 3/4 filled.

Dirt in bearing.

Clean bearing cavity and bearing. Repack with correct

grease until cavity is approximately 3/4 filled.

Vibration

Misalignment.

Check and align motor and driven equipment.

Rubbing between rotating parts and

stationary parts.

Isolate and eliminate cause of rubbing.

Rotor out of balance.

Have rotor balance checked are repaired at your Baldor

Service Center.

Resonance.

Tune system or contact your Baldor Service Center for

assistance.

Noise

Foreign material in air gap or ventilation

openings.

Remove rotor and foreign material. Reinstall rotor. Check

insulation integrity. Clean ventilation openings.

Growling or whining

Bad bearing.

Replace bearing. Clean all grease from cavity and new

bearing. Repack with correct grease until cavity is

approximately 3/4 filled.