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Oy2011, Diesel engine – JLG G12-55A Operator Manual User Manual

Page 28

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Section 2 - Pre-Operation and Inspection

2-4

3126018

OY2011

9150-3097 REV. -

M O V I N G PA R T S c a n

c u t o r e n t a n g l e . K e e p

c l e a r w h i l e e n g i n e i s

r u n n i n g .

91503097

Diesel Engine

SERVICE INTERVALS

LUBRICATION AND MAINTENANCE

MATERIAL HANDLER

9156-3227 REV(A)

Air Cleaner Element
Fuel Filter
Engine Oil Filter
Engine Oil
Coolant
Diesel Fuel

Transmission

Lubricant
Filter

Transfer Case

Lubricant

Center Section

Axle Lubricant

Planetary Hubs

Filter

Lubricant

Hydraulic System

Breather/Filter

Grease Fittings

Axles (6 Pts. Ea.)
Boom Head Pivot (2 Pts.)
Boom Pivot (2 Pts.)

Extend Chain Sheave (1 Pt.)

Drive Shafts (1 Pt. Ea.)

Cylinder Pins(13 Pts.)

Quick Switch Pin (1 Pt.)
Retract Chain Sheave (1 Pt.)

Boom

Front Bottom Bearing Pads
All Other Bearing Pads
Extend/Retract Chains

Options And Attachments

Stabilizer Cylinder (3 Pts.)
Attachment Pivots And Pins

Tires

14.00R24 12 Radial
17.5-25 12 Ply
17.5R25 Radial

Lug Nut Torque

Torque

Check

Check

Check

Check

Check

Check

Check
Check

Check

Check

Check
Check

Check

Check

Grease

Grease

Grease

Grease

Grease
Grease

Grease

Grease

Grease

Grease

Grease

Grease

Change

Change

Change

Change

Change
Change

Change

Change
Change

Change
Change
Change

SAE 15W-40 CE Oil

Etheylene Glycol
No. 2 Diesel Fuel

Mobil 424

Mobil 424

Mobil 424
Mobil 424

Mobil 424

Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly
Mystik Tetrimoly

Mystik Tetrimoly
Mystik Tetrimoly

Mystik Tetrimoly
Mystik Tetrimoly

See Manual

70 PSI (483 kPa)
51 PSI (352 kPa)
73 PSI (503 kPa)

350-400 Lb-Ft (475-540 Nm)

Fill

U s e t h i s c h a r t i n c o n j u n c t i o n w i t h t h e " L u b r i c a t i o n & M a i n t e n a n c e " a n d " R e c o m m e n d e d

L u b r i c a n t s & C a p a c i t i e s " s e c t i o n s o f t h e O w n e r / O p e r a t o r M a n u a l .
S e r v i c e i n t e r v a l s m a y n e e d t o b e m o r e f r e q u e n t t h a n t h o s e s h o w n d e p e n d i n g u p o n

a p p l i c a t i o n s e v e r i t y . C o n s u l t y o u r G r a d a l l d e a l e r f o r r e c o m m e n d a t i o n s .
I t i s r e c o m m e n d e d t h a t e n g i n e o i l a n d f i l t e r , t r a n s m i s s i o n l u b r i c a n t a n d f i l t e r ,

t r a n s f e r c a s e l u b r i c a n t a n d a x l e l u b r i c a n t b e c h a n g e d a f t e r f i r s t 1 0 0 h o u r s o n

n e w , o r r e b u i l t u n i t s .

LUBRICANT TYPE

OR

SPECIFICATION

YEARLY

OR

1500 HRS

6 MO.

OR

1000 HRS

3 MO.

OR

500 HRS

EVERY 5

WKS OR

250 HRS

WEEKLY

OR

50 HRS

DAILY

OR

10 HRS

91563227

9150-3108 REV -

M O V I N G PA RT S c o u l d

c r u s h c a u s i n g d e a t h

o r s e r i o u s i n j u r y.

K e e p c l e a r o f w h e e l s a n d

m o v i n g p a r t s w h i l e e n g i n e

i s r u n n i n g .

91503108

9150-3108 REV -

M O V I N G PA RT S c o u l d

c r u s h c a u s i n g d e a t h

o r s e r i o u s i n j u r y.

K e e p c l e a r o f w h e e l s a n d

m o v i n g p a r t s w h i l e e n g i n e

i s r u n n i n g .

91503108

91513209

9151-3209 REV -

9156-3220 REV A

91563220

(S/N 0160031867 THRU

0160039450 EXCLUDING

0160039394 & 0160039397)

9156-3220 REV A

91563220

(Before S/N

0160031867)

91503099

9150-3099 REV -

K e e p s p a r k s , f l a m e s a n d l i g h t e d

m a t e r i a l s a w a y f r o m b a t t e r i e s .

B a t t e r i e s p r o d u c e E X P L O S I V E

G A S E S . E X P L O S I O N c o u l d

r e s u l t i n s e r i o u s i n j u r y.

9156-3220 REV A

91563220

91503099

9150-3099 REV -

K e e p s p a r k s , f l a m e s a n d l i g h t e d

m a t e r i a l s a w a y f r o m b a t t e r i e s .

B a t t e r i e s p r o d u c e E X P L O S I V E

G A S E S . E X P L O S I O N c o u l d

r e s u l t i n s e r i o u s i n j u r y.

9150-3108 REV -

M O V I N G PA RT S c o u l d

c r u s h c a u s i n g d e a t h

o r s e r i o u s i n j u r y.

K e e p c l e a r o f w h e e l s a n d

m o v i n g p a r t s w h i l e e n g i n e

i s r u n n i n g .

91503108

9150-3108 REV -

M O V I N G PA RT S c o u l d

c r u s h c a u s i n g d e a t h

o r s e r i o u s i n j u r y.

K e e p c l e a r o f w h e e l s a n d

m o v i n g p a r t s w h i l e e n g i n e

i s r u n n i n g .

91503108

91513209

9151-3209 REV -

9150-3097 REV. -

M O V I N G PA R T S c a n

c u t o r e n t a n g l e . K e e p

c l e a r w h i l e e n g i n e i s

r u n n i n g .

91503097

DO NOT use Ether or

other high energy

starting aids.
Engine equipped with

Pre-heating system.

ENGINE EXPLOSION

could result in death

or serious injury.

1706300C

1706300

S/N 0160039451 THRU 0160040119 INCLUDING 0160039394 & 0160039397

BEFORE S/N 0160039451 EXCLUDING 0160039394 & 0160039397

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