JLG 19BD Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3121155 15BD/19BD 7
SECTION 1 - BASE.............................................................................................................................................................................. 9
FIGURE 1-1. BASE COMPONENTS AND MAST INSTALLATION ................................................................................................ 10
SECTION 2 - CONTROLS ................................................................................................................................................................. 13
FIGURE 2-1. POWER COMPONENTS INSTALLATION ............................................................................................................... 14
FIGURE 2-2. MOTOR/PUMP ASSEMBLY (ALL MACHINES) (Excluding SN 0130005748) .......................................................... 18
FIGURE 2-3. MOTOR/PUMP ASSEMBLY (Including SN 0130005748) ......................................................................................... 20
FIGURE 2-4. AC JUNCTION BOX ASSEMBLY ............................................................................................................................. 22
FIGURE 2-5. CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON CONTROLS) ...................................... 26
FIGURE 2-6. CABLES AND CONTROLS INSTALLATION (15BD WITH FOOT CONTROLS) ...................................................... 30
FIGURE 2-7. CABLES AND CONTROLS INSTALLATION (19BD WITH FOOT CONTROLS) ...................................................... 34
SECTION 3 - MAST ........................................................................................................................................................................... 37
FIGURE 3-1. MAST ASSEMBLY (15BD) ....................................................................................................................................... 38
FIGURE 3-2. MAST ASSEMBLY (19BD) ....................................................................................................................................... 42
SECTION 4 - PLATFORM .................................................................................................................................................................. 47
FIGURE 4-1. PLATFORM WITH GULLWING GATE (15BD ONLY)............................................................................................... 48
FIGURE 4-2. PLATFORM (27IN/69CM X 23IN/58.5CM) WITH SWING GATE .............................................................................. 50
FIGURE 4-3. PLATFORM (26IN/66CM X 25IN/63.5CM) WITH SWING GATE .............................................................................. 52
FIGURE 4-4. PLATFORM OPTIONS ............................................................................................................................................. 54
FIGURE 4-5. PLATFORM GATE INTERLOCK INSTALLATION .................................................................................................... 56
SECTION 5 - CYLINDER ................................................................................................................................................................... 59
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ALL MACHINES) (Excluding SN 0130005748) ........................................................ 60
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (Including SN 0130005748) ....................................................................................... 62
SECTION 6 - HYDRAULIC ................................................................................................................................................................ 65
FIGURE 6-1. HYDRAULIC DIAGRAM ............................................................................................................................................ 66
SECTION 7 - ELECTRICAL ............................................................................................................................................................... 69
FIGURE 7-1. ELECTRICAL SCHEMATIC - 120VAC, 60HZ ........................................................................................................... 70
FIGURE 7-2. ELECTRICAL SCHEMATIC - 120VAC, 60HZ (CORNING SPEC) ............................................................................ 72
FIGURE 7-3. ELECTRICAL SCHEMATIC - 120VAC, 50-60HZ (CORNING SPEC)....................................................................... 74
FIGURE 7-4. ELECTRICAL SCHEMATIC - 220VAC, 50-60HZ (CORNING SPEC)....................................................................... 76
SECTION 8 - DECALS ....................................................................................................................................................................... 79
FIGURE 8-1. DECAL INSTALLATION ............................................................................................................................................ 80
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................. 83
FIGURE 9-1. 15BD STANDARD PARTS ....................................................................................................................................... 84
FIGURE 9-2. 15BD VARIABLE PARTS .......................................................................................................................................... 86
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................... 87
FIGURE 10-1. SPECIAL OPTIONS ................................................................................................................................................ 88
PART NUMBER INDEX ..................................................................................................................................................................... 89