JLG 3246ES Parts Manual - Manual (Page 5)

3121246 1930ES, 2030ES 2630ES, 2646ES & 3246ES i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 STEERING, DRIVE AND REAR AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041
& BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) . . . . . . . . . . . . . . . 1-6
1-3 WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO
S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO
S/N 1200004293). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 FRAME MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-5 POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) . . . . . . . . . . . . 1-20
1-6 POTHOLE PROTECTION INSTALLATION (2646ES/3246ES). . . . . . . . . . . . . . . . . . . 1-22
1-7 BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-8 BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-9 BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
1-10 LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS . . . . . . 1-32
SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO
S/N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) . 2-2
2-2 BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES
S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES
S/N 1200002974 TO S/N 1200004293). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO
S/N 1200001367). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES
S/N 1200001367 TO S/N 1200004293). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5 BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 2-18
SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 SCISSOR ARMS INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 SCISSOR ARMS INSTALLATION - 2030ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 SCISSOR ARMS INSTALLATION - 2630ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 SCISSOR ARMS INSTALLATION - 2646ES/3246ES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 RAIL (FIXED) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 RAIL (FOLD-DOWN) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 RAIL INSTALLATION - 2030ES/2630ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-5 RAIL INSTALLATION - 2646ES/3246ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-6 PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-7 DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT) . . . . . . . . . . . 4-26
4-8 DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . 4-28