Synergy 5501-02/04 - Jeep JK Rubicon Rock Rail Kit - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
5501-02/04 JEEP JK RUBICON ROCK RAIL KIT
GENERAL NOTES:
• These instructions are also available on our website; www.synergymfg.com.
Check the website before you begin for any updated instructions and additional
photos for your reference.
• The installation of this rock rail kit requires some trimming and metal fitment for
a clean installation. A fabricator/welder with beginner skills can easily install this
kit by following these instructions.
• *Note* the following instructions are based on a 4 door model JK. A 2 dr install
follows the same steps and procedures but with only one step installed per side.
• Tools needed for a clean installation include the following:
a) 2 jack stands tall enough to hold the rock rails in place.
b) A 4.5” angle grinder or similar tool that can clean up tube edges
and remove paint from the stock rocker guards.
c) Some Quick-Clamps or Vise-grips to aide in locating the rock rails
& flared steps for welding.
d) Some form of welding machine. Mig is preferred, but ultimately it
is up to the installer.
INCLUDED COMPONENTS (4 dr):
• (2) 1.5” X .120 DOM formed rock rails
• (4) Flared hole steps
• (8) Rubi-rocker tie in tubes
INCLUDED COMPONENTS (2 dr):
• (2) 1.5” X .120 DOM formed rock rails
• (2) Flared hole steps
• (4) Rubi-rocker tie in tubes
INSTRUCTIONS:
1) Begin by parking the Jeep on a flat, level surface. The more level the jeep is, the
easier installation will be.
2) With the Jeep level, begin by mocking up the rocker tube using a pair of jack
stands. The tubes are identical left to right.