Pulsafeeder Pulsar ECA NEMA4X - Manual (Page 4)

Table of Contents
1. INTRODUCTION ................................................................................................................................ 1
2. FOREWORD ...................................................................................................................................... 1
2.1 Description ............................................................................................................................... 1
2.2 ECA Standard Features .......................................................................................................... 1
3. SAFETY CONSIDERATIONS ............................................................................................................ 2
3.1 General Safety ......................................................................................................................... 2
3.2 Electrical Safety ....................................................................................................................... 3
3.3 Fire Safety ................................................................................................................................ 3
3.4 Hydraulic Safety ...................................................................................................................... 3
3.5 Liability Exclusion ................................................................................................................... 3
4. T RANSPORT AND S TORAGE ................................................................................................................... 5
4.1 Consignment receipt and unpackaging ................................................................................ 5
4.2 Handling ................................................................................................................................... 5
4.3 Lifting ........................................................................................................................................ 5
4.4 Recycling and end of product life .......................................................................................... 5
5. S TORAGE I NSTRUCTIONS ...................................................................................................................... 6
5.1 Short Term (0 - 12 months) ..................................................................................................... 6
5.2 Long Term (12 months or more) ............................................................................................ 7
6. I NSTALLATION AND W IRING ................................................................................................................... 8
6.1 Location .................................................................................................................................... 8
6.2 Installation Notes ..................................................................................................................... 8
6.3 Installation guidelines for EMC compliance ......................................................................... 8
6.4 Housing Access ....................................................................................................................... 9
6.5 Electrical Wiring ...................................................................................................................... 11
6.6 Power Wiring Information ....................................................................................................... 11
6.7 Labeling – Nameplate .............................................................................................................. 15
6.8 Control Input and Output Connections ................................................................................. 15
6.8.1 Motor Status Input ........................................................................................................... 15
6.8.2 Analog Input (current loop) ............................................................................................ 15
6.8.3 Analog Output (current loop) ......................................................................................... 16
7. S TART U P AND O PERATION ................................................................................................................... 17
7.1 Overview ................................................................................................................................... 17
8. I NPUT / OUTPUT S ETUP ........................................................................................................................... 17
8.1 System User Calibration ......................................................................................................... 17
8.1.1 Analog Input Signal Calibration ..................................................................................... 17
8.1.2 Analog Input Signal Loss................................................................................................ 18
8.1.3 Analog Output Signal Calibration .................................................................................. 18
9. M ECHANICAL Z ERO C ALIBRATION ......................................................................................................... 19
9.1 Factory Re-initialization .......................................................................................................... 20
10. DIAGNOSTICS ................................................................................................................................... 20
10.1 Trouble Code Reporting ......................................................................................................... 20
10.2 Trouble Codes ......................................................................................................................... 22
10.3 Self-Test Mode ......................................................................................................................... 23
10.4 Error Recovery ......................................................................................................................... 24
11. S PECIFICATIONS ................................................................................................................................... 25
12. P OWER -U P O PTIONS S UMMARY ............................................................................................................ 26
13. F IELD W IRING S UMMARY ....................................................................................................................... 27
14. T ROUBLESHOOTING G UIDE ................................................................................................................... 1
15. M AINTENANCE & S PARE P ARTS ............................................................................................................ 2
15.1 Operating Precautions ............................................................................................................ 2
15.2 Cleaning and Decontamination .............................................................................................. 2
15.3 User Replaceable Parts for the ECA ...................................................................................... 3
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