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Legend – Samlex America SEC-4825BRM User Manual

Page 9

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8 | SAMLEX AMERICA INC.

SAMLEX AMERICA INC. | 9

common DC bus bar (before the Schottky Diode D1) is tightly regulated at the preset
value of 55VDC, the voltage at the output terminals Load (+) and Load (−) will vary
slightly due to the forward voltage drop “Vf” of the isolating Schottky Diode D1 and

the drop along the DC bus bar and wiring. The voltage at the output terminals LOAD
(+) and LOAD (−) will be as follows:

• At no external load

Approximately 54.8VDC

• At 25A load

Approximately 54.2VDC

When there is a requirement of un-interrupted DC power to the load, an external 48V
battery should be connected at the terminals Battery (+) and Battery (−). When input
AC power is available, the load current is supplied by the Power Supply Section through
Isolating Schottky Diode D1. At the same time, the battery is charged to Float Voltage
Level by “Taper Type of Charging” through 2 x 12 Ohm resistors R1 & R2 in parallel with
an effective series resistance of 6 Ohm. This effective series resistance of 6 Ohm will limit
the maximum charging current to 2A. The charging current will be determined by the
following equation (Battery’s internal impedance and battery cable resistance have been
disregarded as their values are negligible as compared to the 6 Ohm effective series
resistance):

Charging Current

= (Load Terminal Voltage – Battery’s Intrinsic
State of Charge Voltage) ÷ 6 Ohm

Maximum Charging Current (At completely
discharged voltage of 42.8V)

= (54.8V – 42.8V) ÷ 6 Ohm = 2A

Charging current when fully charged to maxi-
mum Float Voltage of 54.6V

25 mA (0.1% of Ah capacity of the battery to
compensate for self-discharge. Battery with
25Ah capacity has been considered)

R2

D2

D1

BATTERY

BATTERY

LOAD

LOAD

+

+

POSITIVE BUS BAR

NEGATIVE BUS BAR

+

R

55V

from

PSM

R1

D3

Fig 3.1 Schematic - Battery Backup

LEGEND

D1, D2

Schottky Diode, 40CPQ060 by International Rectifier

D3

10A, 600V Diode “10A6” for reverse polarity protection

R1, R2 Power Resistor 12 Ohm, 35W
R

Static Load Resistor, 1K, 5W

Section 3 |

Design & Principle of operation

11001-SEC-4825BRM-0114.indd 9

14-01-07 1:15 PM