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Installation requirements – State SBS100 76NE User Manual

Page 10

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10

Gas supplY sYsteMs

Low pressure building gas supply systems are defined as those

systems that cannot under any circumstances exceed 14” W.C.

(1/2 PSI Gauge). These systems do not require pressure regulation.

Measurements should be taken to insure that gas pressures are stable

and fall within the requirements stated on the water heater rating plate.

readings should be taken with all gas burning equipment off (static

pressure) and with all gas burning equipment running at maximum rate

(dynamic pressure). The gas supply pressure must be stable within 1.5”

W.C. from static to dynamic pressure to provide good performance.

Pressure drops that exceed 1.5” W.C. may cause rough starting, noisy

combustion or nuisance outages. Increases or spikes in static pressure

during off cycles may cause failure to ignite or in severe cases damage

to appliance gas valves. If your low pressure system does not meet

these requirements, the installer is responsible for the corrections.
High Pressure building supply systems use pressures that exceed

14” W.C. (1/2 PSI Gauge). These systems must use field supplied

regulators to lower the gas pressure to less than 14” W.C. (1/2 PSI

Gauge). Appliances require gas regulators that are properly sized for the

water heater input and deliver the rating plate specified pressures. Gas

supply systems where pressure exceeds 5 PSI often require multiple

regulators to achieve desired pressures. Systems in excess of 5 PSI

building pressure should be designed by gas delivery professionals

for best performance. Water heaters connected to gas supply systems

that exceed 14” W.C. (1/2 PSI Gauge) at any time must be equipped

with a gas supply regulator.

Gas pressure requIreMents

Natural gas models require a minimum gas supply pressure of 4.5”

W.C. (1.12 kPa). Propane gas models require a minimum gas supply

pressure of 11” W.C. (2.74 kPa). The minimum supply pressure

is measured while gas is flowing (dynamic pressure). The supply

pressure (dynamic) should never fall below the specified minimum

supply pressure. The supply pressure should be measured with all gas

fired appliances connected to the common main firing at full capacity. If

the supply pressure drops more than 1.5” W.C. (0.37 kPa) as gas begins

to flow to the water heater then the supply gas system including the

gas line and/or the gas regulator may be restricted or undersized. See

Supply Gas regulator section and Gas Piping section of this manual.

The gas valve on all models has a maximum gas supply pressure limit

of 14” W.C. (3.48 kPa) The maximum supply pressure is measured

while gas is not flowing (static pressure).

supplY Gas reGulator

The maximum allowable gas supply pressure for this water heater

is 14.0 inches W.C. (3.48 kPa). Install a positive lock-up gas pressure

regulator in the gas supply line if inlet gas pressure can exceed 14.0

inches W.C. (3.48 kPa) at any time. regulators must be sized/used

according to manufacturer’s specifications.
If a positive lock-up regulator is required follow these instructions:
1. Positive lock-up gas pressure regulators must be rated at or above

the input Btu/hr rating of the water heater they supply.
2. Positive lock-up gas pressure regulator(s) should be installed no

closer than 3 feet (1 meter) and no farther than 8 feet (2.4 meters)

of equivalent length from the water heater’s inlet gas connection.
3. After installing the positive lock-up gas pressure regulator(s) an initial

nominal supply pressure setting of 7.0” W.C. while the water heater

is operating is recommended and will generally provide good

water heater operation. Some addition adjustment maybe required

later to maintain a steady gas supply pressure.
4. When installing multiple water heaters in the same gas supply

system it is recommended that individual positive lock-up gas

pressure regulators be installed at each unit.

MIxInG valves

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the physically

or mentally disabled are at highest risk

for scald injury.
Feel water before bathing or showering.
Temperature limiting devices such as

mixing valves must be installed when

required by codes and to ensure safe

temperatures at fixtures.

Water heated to a temperature which will satisfy clothes washing, dish

washing, and other sanitizing needs can scald and cause permanent

injury upon contact. Short repeated heating cycles caused by small

hot water uses can cause temperatures at the point of use to exceed

the water heater’s temperature setting by up to 20°F (11°C).
Some people are more likely to be permanently injured by hot water

than others. These include the elderly, children, the infirm and the

physically/mentally disabled. Table 2 shows the approximate time-

to-burn relationship for normal adult skin. If anyone using hot water

provided by the water heater being installed fits into one of these

groups or if there is a local code or state law requiring a certain water

temperature at the point of use, then special precautions must be taken.
In addition to using the lowest possible temperature setting that

satisfies demand of the application a Mixing Valve should be installed

at the water heater or at hot water taps to further reduce system water

temperature. See Figure 6.
Mixing valves are available at plumbing supply stores. Consult

a Qualified Installer or Service Agency. Follow mixing valve

manufacturer’s instructions for installation of the valves.

table 2.

Water

Temperature °F

Time for

1st Degree Burn

(Less Severe Burns)

Time for Permanent Burns

2nd & 3rd Degree

(Most Severe Burns)

110

(normal shower temp.)

116

(pain threshold)

116

35 minutes

45 minutes

122

1 minute

5 minutes

131

5 seconds

25 seconds

140

2 seconds

5 seconds

149

1 second

2 seconds

154

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15,1978)

HOT WATER

OUTLET

TO TANK

INLET

CHECK

VALVE

MIXING

VALVE

COLD

WATER

INLET

TEMPERED WATER

OUTLET

12” TO 15”

(30-38 cm)

CHECK

VALVE

fIGure 6.

InstallatIon requIreMents

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