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Malco Vent Saw User Manual

Standard vent saw, Operating tips, Sizes

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LARGE DIAMETER

Standard Vent Saw

DESIGNED FOR CUTTING ALL TYPES

OF WOOD AND OTHER NONFERROUS

MATERIALS, INCLUDING plywood,

composition board and siding.

ALWAYS USE PROTECTIVE EYEWEAR.

IDEAL FOR VENTING APPLICATIONS: Furnaces,
Water Heaters, Kitchen and Bathroom Fans, Attic
Vents, Cloths Dryers. Also used for installing fresh
air intakes, water and sewer pipes, electrical boxes,
lighting fixtures.

WEBBED MANDREL

FOR EASY

PLUG REMOVAL

DUST

CLEARANCE

SLOT

2" DEPTH OF CUT

EXTRA LONG

7/16" PILOT

DRILL BIT

PROTECTIVE

BLACK OXIDE

FINISH

HIGH

GRADE

ALUMINUM

ALLOY

CAST

ARBOR/

MANDREL

BLADE

SCREWS

FOR EASY

REPLACEMENT

SL11662B

SIZES:

Large Diameter Standard Vent Saws

Catalog

Saw

Depth

Ctn. Wt.

Number

Diameter

of Cut

in Lbs.

Inches

Inches

HSW68

4-1/4 Dia.

2"

1.5

HSW97

6-1/4 Dia.

2"

2.0

REPLACEMENT BLADES

RBW68

4-1/4 Dia.

2"

0.5

RBW97

6-1/4 Dia.

2"

0.9

REPLACEMENT DRILL & EXTENSION

HSRD

Replacement Drill

0.3

HSX

13" Ext. -All Vent saws

.75

MALCO PRODUCTS INC. 

14080 HWY 55 NW 

|

 PO Box 400 

Annandale, MN 55302 

|

 www.malcotools.com

OPERATING TIPS

PILOT DRILL IS PRE-INSTALLED IN VENT SAW. Drill bit point length
extending beyond saw teeth is preset to accommodate hole
cuts up to 2" deep.

No further adjustment is necessary. Hold saw

perpendicular to work when drilling pilot so that teeth engage
evenly to assure accurate, efficient hole cutting.

Keep a firm

grip on drill and apply only moderate feed pressure while drilling

pilot to maintain operator control when saw teeth engage material.

NOTE: Extra long pilot drill easily bores through nonferrous

materials up to 4" thick. For some hole cutting applications,
the extra pilot drill length may help locate the hole center
from the other side of work in order to finish hole cuts up to
a maximum 4" depth.

RECOMMENDED CUTTING SPEEDS WILL RANGE DEPENDING ON

MATERIAL BEING CUT. Refer to drill manufacturer's use and care

manual for recommended operating instructions and proper

drill size. Generally, lower speeds should be used for hard,
dense materials while higher speeds are more efficient when
cutting in softer, less dense or thinner materials. For optimum
performance and maximum blade life, operate Hole Saw at
slowest speed and lowest feed pressure consistent with good
results. Saw must be held perpendicular to the surface being
cut. Cutting at an angle will result in blade damage.

REPLACEMENT BLADES: Blades are easily replaced by remov-
ing the 4 screws and lock nuts that hold blade to aluminum
arbor. New replacement blades will come with a new set
of screws and lock nuts. Place new blade over aluminum
arbor and line up the holes in arbor with the holes in blades.
Tighten screws securely using a 1/8" hex key wrench and 3/8"

open or closed end wrench.