Prochem Everest 408-650, LP-HP User Manual

Page 15

Installation

Waste Tank To Console Connection

NOTE: Before connecting any hoses to the waste
tank, make certain the hose clamps are on each
hose.

Connect the section of 4.5" I.D. internal vac hose to
the 4.5” diameter vac outlet tube on the waste tank
and to the vacuum pump relief valve on the
console. It may be necessary to cut this hose to fit.
Tighten the hose clamps.

Connect the 2” I.D. waste removal hose to the 2”
diameter tube at the bottom of the waste tank.
Connect other end to 2” tube on the Pre-Filter Box.
Tighten the hose clamps.

Connect the 3/16 blue hose from the water box
temperature relief valve to the 1/4 fitting (pointed
downward) on the waste tank that does not have a

spray jet installed inside the tank.

Connect the console engine shut-off cord to the
waste tank level sensor cord.

Connect the 3/16 blue hose from the Flow Setup
Valve to the other 1/4 fitting (pointed downward) on
the waste tank that has a spray jet installed inside

the tank.

Fuel Pump Assembly Installation

Before drilling the fuel line holes in the vehicle
floor, make certain that when drilling you will not do
any damage to the fuel tank(s), fuel lines, brake
lines, heat shields, or any other vital component
which might affect the operation or safety of the
vehicle.

Do not mount this assembly, any hoses or compo-
nents near the catalytic converter, exhaust, or any
areas of high temperature. Avoid any contact with
moving parts, areas of high temperature, brake
lines, fuel lines, muffler, catalytic converter, or
sharp objects.

Determine the mounting location of the fuel system
assembly. Mount bottom of box parallel to the
ground and side perpendicular. Ensure that the
power cord length will support the mounting
location. Mount the pump as low as possible while
still being protected by the frame from road
hazards. The pump end with the electrical connec-
tions is the discharge end. Additional mounting
holes are provided to allow for different mounting
options.

Cut a 6" piece of 5/16 fuel hose and connect from
the outlet side of the fuel filter to the inlet side of
the fuel pump. Use supplied hose clamps and
fasten securely.

NOTE: On the high-pressure pump supplied with the
EFI unit, add 2-3 drops of lubricating oil to the inlet
side of the fuel pump to protect the pump during initial
startup.

Prior to drilling, check to ensure that the cord
length will support the location of the hole. Drill a
5/8" hole in the vehicle floor for routing the fuel
pump power cord to the truckmount console and
install the hole grommet. Drill a 1-3/8" hole in the
vehicle floor for routing the electronic fuel pressure
regulator cord to the truckmount console.

Do not connect the power cords to the truckmount
console wiring harness until installation is
complete.

86352170 EVEREST