beautypg.com

Operation, Warning, Smaw (stick) welding – Lincoln Electric IM892 POWER FEED 25M User Manual

Page 23

background image

B-7

OPERATION

B-7

MAKING A WELD WITH WAVEFORM
TECHNOLOGY POWER SOURCES

The serviceability of a product or structure utilizing
the welding programs is and must be the sole
responsibility of the builder/user. Many variables
beyond the control of The Lincoln Electric Company
affect the results obtained in applying these pro-
grams. These variables include, but are not limited
to, welding procedure, plate chemistry and tempera-
ture, weldment design, fabrication methods and ser-
vice requirements. The available range of a welding
program may not be suitable for all applications, and
the build/user is and must be solely responsible for
welding program selection.

------------------------------------------------------------------------

The steps for operating the Power Wave will vary
depending upon the user interface of the welding sys-
tem. The flexibility of the Power Wave lets the user
customize operation for the best performance.

First, consider the desired welding process and the
part to be welded. Choose an electrode material,
diameter, shielding gas and process (GMAW, GMAW-
P, GMAW-STT™, etc.)

Second, find the program in the welding software that
best matches the desired welding process. The stan-
dard software shipped with the Power Waves encom-
passes a wide range of common processes and will
meet most needs. If a special welding program is
desired, contact the local Lincoln Electric sales repre-
sentative.

All adjustments are made on the user interface.
Because of the different configuration options your
system may not have all of the following adjustments.
Regardless of availability, all controls are described
below.

SMAW (STICK) WELDING

SMAW is most often used for outdoor construction,
pipe welding and general repairs. The wire feeder
controls Amperage, Output Control and Arc Force dur-
ing SMAW welding.

During SMAW welding, the wire feeder sets the weld
parameters and the wire drive remains idle.

The “Volts”-”Trim” control is used to turn the power
Source Output ON or OFF. (See Figure B.3)

SMAW Welding (See Figure B.2)

POWER FEED™ 25M

WARNING

W

AR

NIN

G

W

ARNING

AV

IS

O DE

PRE

CAUC

IO

N

ATTE

NTI

ON

!

!

!

!

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t d

olo

re m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ect

etu

er a

dip

iscin

g

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor si

t am

et c

ons

ecte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r si

t am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

inci

dun

t ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinci

dun

t ut

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipisc

ing

Lore

m

ipsu

m

dolo

r sit

am

et co

nse

cte

tue

r ad

ipisc

ing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

su

m d

olo

r sit

am

et co

nse

cte

tue

r ad

ipisc

ing

Lore

m

ipsu

m

dolo

r sit

am

et co

nse

cte

tue

r ad

ipisc

ing

elit

, ed

dia

m n

onu

mm

y n

ibh

eu

ism

od ti

ncid

unt u

t

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor

sit a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r si

t am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

onse

cte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t d

olo

re m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

su

m d

olo

r sit

am

et c

ons

ect

etu

er a

dip

iscin

g

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ect

etu

er a

dip

iscin

g

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor si

t am

et c

onse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r si

t am

et c

onse

cte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

inci

dun

t ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinci

dun

t ut

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ect

etu

er a

dip

iscin

g

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

inci

dun

t ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinci

dun

t ut

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed d

iam

no

num

my

nib

h e

uism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

onse

cte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor s

it a

me

t co

nse

cte

tue

r ad

ipis

cin

g

Lore

m

ipsu

m

dolo

r sit

am

et c

ons

ect

etu

er a

dip

iscin

g

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

incid

unt

ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinc

idu

nt u

t

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

Lore

m ip

sum

do

lor si

t am

et c

ons

ecte

tue

r ad

ipis

cing

Lore

m

ipsu

m

dolo

r si

t am

et c

ons

ecte

tue

r ad

ipis

cing

elit,

ed

dia

m n

onu

mm

y n

ibh

eu

ism

od t

inci

dun

t ut

elit,

ed

dia

m

non

um

my

nib

h e

uism

od

tinci

dun

t ut

lao

ree

t do

lore

m

agn

a a

liqu

am

era

t

lao

ree

t do

lore

ma

gna

aliq

uam

era

t

W

AR

NIN

G

RE

M

OT

E

PO

W

ER

OF

F

ON

P

O

W

E

R

W

A

V

E

3

5 5

1

6

4

3

2

5

K2368-1

Power Wave

®

355M

1

K2202-1

Power Wave

®

455M

K2203-1

Power Wave

®

455M/STT

K2230-1

POWER FEED™ 10M, Bench
Model

2

K2234-1

POWER FEED™ 10M Dual,

Bench Model

K2536-1,-2,-3

POWER FEED™ 25M

3

K1543-xx

Digital Control Cable

K2683-xx

4

K1842-xx

Weld Power Cable, Lug to Lug

K910-xx

Ground Clamp

5

K909-xx

Electrode Holder

6

K2176-1

Twist-Mate to Lug Cable
Adapter

FIGURE B.2