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Diagrams, Dc-600 red-d-arc – Lincoln Electric IM669 RED-D-ARC DC-600 User Manual

Page 42

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F-7

DIAGRAMS

F-7

DC-600 RED-D-ARC

NEGATI

V

E

POSITI

V

E

32 31 2 4

GND

21

N

.A

.

N

.D

.

TO

WORK

POWER

SOURCE

Only qualified persons should install, use or

service this machine.

Do not operate with covers removed.

Disconnect power source before

servicing.

Do not touch electrically live parts.

21

FOR

CONTROL

CABLE

WITH

14

PIN

MS-T

Y

PE

PLUG

CONNECTOR

OR

FOR

CONTROL

CABLE

WITH

TERMINAL

STRIP

LEAD

CONNECTORS

CONTROL

CABLE

S22

97

9

N

.B

. &

N

.C

.

14-PIN

RECEPTACLE

A

B

C

remote voltage sensing work lead may be ordered for this purpose.

N

.A

.

W

elding cables must be of proper capacity for the current and

duty cycle of immediate and future applications.

C

onnect red jumper to pin "

S

".

C

onnect white jumper to pin "

B

".

A

bove diagram shows electrode connected positive.

To change polarity,

N

.F

.

If lead #

21

is to be connected to

follows

:

N

.D

.

C

onnect the control cable ground lead to the frame terminal

marked near the power source terminal strip.

The power

source grounding terminal

(marked and located near the power

source input power connections

) must be properly connected to

electrical ground per the power source operating manual.

C

onnect it directly to the work piece keeping it electrically

convenience, this extended #

21

lead should be taped to the

welding work lead.

(If the length of work lead circuit is

short, and connections can be expected to be reliable, then

control cable lead #

21

does not need to be extended and can be

directly connected to terminal #

21

on the terminal strip.

N

ote

that this is not the preferred connection because it adds error

turn power off, reverse the electrode and work leads at the power source.

physically suitable for the installation.

A

n

S16586-

[LENGTH

]

N

.D

. &

N

.F

.

INPUT

CABLE

PLUG

CONTROL

CABLE

41

423

1

32

75

76

77

N

.F

.

21

-

21

+

REMOTE

V

OLTAGE

SENSING

LEAD

TO

NA-5

/-5R

BOLT

TO

CABLES

FROM

NA-5

/-5R

WIRE

CONTACT

AS

'BL

Y

box polarity connections.

A

lso refer to note

N

.F

.

R

efer to

NA-5

or

NA-5R

O

perating

M

anual for required

NA-5

or

NA-5R

control

FOR

ADDITIONAL

INSTALLATION

INSTRUCTIONS

,

SEE

NA-5

OR

NA-5R

OPERATING

MANUAL

.

or from

14-

pin receptacle using #

14

AWG

or larger insulated wire

N

.B

.

E

xtend lead #

21

from control cable with terminal strip connectors

separate from the welding work lead circuit and connection.

For

to the

NA-5

/-5R

voltmeter reading.

)

N

.E

.

The jumpers on the

NA-5

/-5R

voltage board must be connected as

NA-5

/-5R

control box.

N

.C

.

Tape up bolted connection if lead #

21

is extended.

the terminal strip, connect

W

hen using

NA-5

/-5R

controls above

C

ode

83

00, the

NA-5

/-5R

Inch

D

own

button will not operate unless a jumper is connected between the two tab terminals, labeled "

AUTO

", located above the transformer on the

NA-5

/-5R

Voltage

P

.C

. board.

This jumper, however, will disable the

permitting only

H

ot

S

tarting techniques to be used.

C

old

S

tarting/

A

uto

-S

top/

Touching

-W

ork feature of the

NA-5

/-5R

,

10

-3

0-

98F

N

.H

.

Illustration does not necessarily represent actual position of

for more information.

to the #

21

terminal that matches work polarity.

This connection

must be changed

whenever the electrode polarity is changed.

N

.G

.

For proper

NA-5

/-5R

operation, the electrode cables must be

snugged under

the clamp bar on the left side of the

N

.H

.

CONNECTION OF NA-5/-5R TO THE CV-655, DC-655 OR DC-600 POWER SOURCE

appropriate output studs.

R

efer to power source operating manual

F

or proper setting of switches on power source,

see power source operating manual.