Ramsey Winch HDG-350 (JERR-DAN) User Manual

Page 10

9. Examine shifter assembly (item #2) for damage

to yoke. Yoke should be firmly attached to shaft,

yet able to swivel freely around shaft. Replace if
necessary.

Install new shifter assembly (item #2) by placing
end of shaft, opposite yoke, through spring (item
#44) and into housing (item #9).

10. Check cover bushing (item #15) for signs of wear. If

necessary remove old bushing and press bushing
into place.

RE-ASSEMBLY

11. Apply grease to end of shaft, opposite

gear. Apply grease to bushing in gear
housing (item #10). Place greased end
of shaft through thrust washer (item
#46) and bushing in gear housing (item
#10). Place gasket (item #30) onto

gear housing cover (item #6). Apply
grease to gear end of shaft and cover
bushing. Place cover onto shaft and
secure to housing with ten (item #18)
capscrews. Tighten capscrews to 8 ft.
lbs. (10.8 Nm) each.

12. Press bearing (item #14) onto

worm (item #13). NOTE: Be

sure that thick shoulder of
bearings outer race (side with
manufacturer's name and part
number) is out, away from
worm threads. Press bearing

and worm into gear housing.
Slip new gasket (item #29)
onto brake housing. Use four
capscrews (item #19) to secure brake housing to gear housing.
TIGHTEN CAPSCREWS TO 8 ft-lbs. (10.8 Nm.) EACH. See re-assembling
and checking the brake on page 13 to complete brake assembly.