Ramsey Winch H-800 (JERR-DAN) User Manual

Page 9

1. Drain oil from gear housing by removing pipe

plug (item #46) from gear housing.

Shift clutch into the engaged “IN” position.
Remove frame (item #3) and spacers (item
#59) from winch assembly.

2. Remove two capscrews (item #32) from

clutch housing (item #13) and unlatch
shifter assembly.

Remove clutch housing from end of drum
shaft. Press in on retainer plate (item #50),
to relieve the spring tension and remove the
retainer ring (item #52)

Remove four capscrews (item #25), retain-
er plate (item #50), springs (item #54),
and spacer (item #18).

3. Slide locking ring (item #8) from the clutch.

Note: The locking ring cannot be removed
unless the clutch is engaged, with dowel
pins (item #48) seated in the shaft key-
ways.

Rotate the drum so the eight balls (item
#20) and four dowel pins (item #48) can
be removed.

If necessary, the clutch (item #7) may be
disassembled from the drum by removing
the eight capscrews (item #29). Slide drum
(item #11 from drum shaft.

Instructions for Overhaul of Ramsey Model H-800 Dow-lok®
Disassembly