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Ramsey Winch RPH-20000 (RAMSEY GBX) User Manual

Page 12

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8. NOTE: DETERMINE MOUNTING CONFIGURATION OF WINCH (R.H. or L.H. MOUNTED)

BEFORE ATTACHING UPRIGHT FRAME TO WINCH, TO ASSURE PARTS ARE MOUNTED TO
PROPER SIDE, REFER TO WINCH MOUNTING CONFIGURATIONS, STEP 14 PAGE 12.
Seat well-oiled quad-rings (item #38 & #39) into groove of bushing in each end of drum assembly
(item #1), as shown. Carefully set drum assembly (item #1) down over motor end bearing (item
#8). Apply RTV sealing compound to ring gear mounting surface of gear housing end bearing
(item #9). Place end of ring gear (component of item #3) with 10 tapped holes onto end bearing,
aligning holes in ring gear with holes in gear housing end bearing (be sure that stamped "V"
points upward as shown). Attach ring gear to end bearing (item #9) using (10) capscrews (item
#16). Torque capscrews to 44 ft. lbs. each, in a criss cross pattern. Lift gear housing end bearing
(item #9) and set into place
on drum assembly. Attach
upright frame (item #2) to
end bearings. Install (4)
upper-most capscrews
(items #17 & #18) with lock-
washers (item #24) and
hand tighten. Install (8)
lower-most capscrews with
lockwashers (item #17 &
#24). Tighten (4) upper-most
capscrews securely, check
rotation of cable drum.
Tighten (8) lower-most cap-
screws securely, check rota-
tion of cable drum. Torque
capscrews, in above upper-
most then lower-most pat-
tern, to 85 ft. lbs. each.
Make sure cable drum
assembly rotates freely at this point.

9. Gently tap key (item #10) into keyway of input shaft (item #11). Liberally apply grease to shoulder

of input shaft (item #11). Place spring (item #45) over splined end of shaft. Use grease to hold
spring in place on shaft.
Place spring and splined end of shaft through motor end bearing (item #8) and drum until shaft
extends through bushing (item #14). Place clutch washer (item #27) over splined end of shaft
and against spring. Place end of
output coupling assembly (item
#5), with longest splines, through
end bearing bushing (item #14)
and mesh shaft coupling (item
#7) spline with splined end of
shaft. Place short splined end of
shifter shaft (item #12) through
washer (item #27) and into shaft
coupling (item #7), meshing
splines of shifter shaft with
splines in shaft coupling.

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