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Ramsey Winch 20K POWERMASTER User Manual

Page 16

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14 OM-914209-0508-A

12. Remove (2) retaining rings #66. Remove motor coupling #39 from end bearing #3. Remove roll

pin #56 from motor coupling #39. Remove brake piston #10 and backup brake piston #11.

Remove o-ring #47, o-ring #46, backup ring #49, and backup ring #51from brake piston #10.

Remove o-ring #48 and backup ring #50 from backup brake piston #11. Remove (7) stators #8
and (6) brake discs #9 from end bearing #3.

To re-install brake, set gear housing end down on work surface.

Install well-oiled o-rings and backup rings into grooves on outside of brake piston and backup
brake piston as shown in cross-section A-A below.

Piston, backup piston, brake discs and stators must be clean and well lubed with 80W-140 oil.

Insert (7) stators #8 and (6) brake discs #9 into gear end alternating, with stators first and last.

Insert backup brake piston #11 on to brake piston #10. Insert brake piston assembly into motor
end bearing #3. Apply even pressure on piston when installing.

Insert roll pin #56 into motor coupling #39 below bottom of spline teeth. Insert motor coupling
#39 into end bearing #3.

Install (2) retaining rings #66 into grooves in motor end housing.

11

10

MOTOR SIDE

DRUM SIDE

SECTION A-A

A

A

9

10

11

8

3

41

47

49

39

66

56

50

48

51

46

51

46

50

48

47

49