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Installation – Ramsey Winch REP-6000/8000/9000 User Manual

Page 4

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4

Installation

The winches shown in this owner's manual are

solely and exclusively designed for vehicle mount-

ed, non-industrial applications. All other applica-

tions will void warranty.
Note: For specific bull-bar applications, the shifter

lever on the winch may need to be repositioned.

Refer to pages 6-7 for instructions in how to do

this.
It is very important that the winch be mounted on

a flat surface so that the three major sections (the

motor end, the cable drum and the gear housing

end) are properly aligned. It is recommended that

Ramsey kits be used to mount the winch. They

are designed to align the winch and distribute up

to the full rated load evenly, to avoid possible

damage to the winch or vehicle. Note: If recom-

mended mounting is not used, a kit of equal

design must be used.
Also available for mounting the REP winches are

winch mounting channels, short length (23.63")

#408052 (black), medium length (30.00")

#408120 (black) and long length (36.00")

#408101 (black). It is recommended that a

Ramsey mounting channel be used in all non-

Ramsey mountings.
Note: See the following separate sections for

attaching the wiring to the motor and solenoid for

the REP 6000/8000, REP 9000 12V, and REP

9000 24V models. The combined installation

instructions resume on the following page.

REP 6000/8000

When mounting winch, attach solenoid wires to

motor terminals at end of motor. TIGHTEN NUTS

ON MOTOR TERMINALS SECURELY (see FIGURE

1). Attach solenoid to mounting holes at end of

long channel (see FIGURE 1) or use solenoid

clamp to attach solenoid assembly to winch

motor (see FIGURE 2). Position solenoid at about

a 45° angle for clearance of lower winch guard

tube of kit. TIGHTEN CLAMP SECURELY.

REP 9000 12V
When mounting winch, connect labeled motor

leads coming from solenoid assembly to appro-

priately marked motor terminals. TIGHTEN NUTS

ON MOTOR TERMINALS SECURELY (see FIGURE

3). Attach solenoid ground wire to grounding bolt

located at bottom of motor (Battery ground wire is

already installed to grounding bolt on motor.)
Use solenoid clamp, as shown in FIGURE 2, to

secure solenoid assembly to winch motor. If

installing in combo mounting kit, position at about

a 45° angle for clearance of lower winch guard

tube in kit. Be sure that clamp is clear of motor

terminals at bottom of motor. TIGHTEN CLAMP

SECURELY.

FIGURE 1

FIGURE 2

FIGURE 3