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Tips for safe operation – Ramsey Winch REP-6000/8000/9000 User Manual

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Safety Precautions To Guard

Against Possible Injury…

A minimum of five wraps of cable around the

drum barrel is necessary to hold the rated load.

Cable clamp in not designed to hold the load.
A. Keep yourself and others a safe distance to

the side of the cable when pulling under load.

B. Don't step over a cable, or near a cable under

load.

C. Use supplied hook strap when handling hook

for spooling wire rope.

D. Don't move the vehicle to pull a load on the

winch cable. This could result in cable break-

age.

E. Use a heavy rag or gloves to protect hands

from burrs when handling winch cable.

F. Apply blocks to wheels when vehicle is on an

incline.

G. Winch clutch should be disengaged when

winch is not in use and fully engaged when in

use.

H. Modification, alteration or deviation to the

winch should only be made by Ramsey Winch

Company.

I. Keep the duration of your pulls as short as

possible. If the motor becomes uncomfortably

hot to the touch, stop and let it cool for a few

minutes. Do not pull more than one minute at

or near rated load. Do not maintain power to

the winch if the motor stalls. Electric winches

are for intermittent usage and should not used

in constant duty applications.

J. Disconnect the remote control switch from the

winch when not in use. A Ramsey Part No.

282053 safety on-off switch in your vehicle is

recommended.

K. Note: Do not use winch in hoisting applica-

tions due to required hoist safety factors and

features.

L. Do not exceed maximum line pull ratings

shown in tables. Shock loads must not

exceed these ratings.

M. To respool correctly, it is necessary to keep a

slight load on the cable. This is accomplished

by (wearing gloves) holding the cable with

one hand and the remote control switch with

the other, starting as far back and in the cen-

ter as you can, walking up keeping load on

the cable as the winch is powered in. Do not

allow the cable to slip through your hand and

do not approach the winch too closely. Turn

off the winch and repeat the procedure until all

the cable except a few feet is in. Disconnect

the remote control switch and finish spooling

in cable by rotating the drum by hand with

clutch disengaged. On hidden winches, spool

in cable under power using supplied hook

strap.

Tips for Safe Operation

Don't underestimate the potential danger in winch-

ing operations. Neither should you fear them. Do

learn the basic dangers and avoid them.
The uneven spooling of cable, while pulling a

load, is not a problem, unless there is cable pile-

up on one end of drum. If this happens, reverse

the winch to relieve the load and move your

anchor point further to the center of the vehicle.

After the job is done you can unspool and rewind

for a neat lay of the cable.
Store the remote control switch inside your vehi-

cle where it will not become damaged. Inspect it

before you plug it in.
When ready to begin spooling in, plug in remote

control switch with clutch disengaged. Do not

engage clutch with motor running.
Never connect the hook back to the cable. This

causes cable damage. Always use a sling or

chain of suitable strength as shown in the illustra-

tions.
Observe your winch while winching, if possible,

while standing at a safe distance. If you use vehi-

cle drive to assist, stop and get out every few feet

to assure the cable is not piling up in one corner.

Jamming cable can break your winch.
Do not attach tow hooks to winch mounting appa-

ratus. They must attach to vehicle frame.