Lincoln Electric IM10155 SAE-300 HE User Manual
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Page
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Installation .......................................................................................................Section A
Technical Specifications ........................................................................................A-1
General Description ...............................................................................................A-2
Design Features ....................................................................................................A-2
Pre-Operation Installation ......................................................................................A-3
Safety Precautions ..........................................................................................A-3
Exhaust Spark Arrester ...................................................................................A-3
Location/Ventilation.........................................................................................A-3
Angle of Operation ..........................................................................................A-4
Machine Grounding.........................................................................................A-4
Lift Bail ............................................................................................................A-4
Trailers ............................................................................................................A-4
Vehicle Mounting.............................................................................................A-5
Polarity Control and Cable Sizes ....................................................................A-5
Pre-Operation Service ...........................................................................................A-5
Oil, Fuel...........................................................................................................A-5
Cooling System ...............................................................................................A-5
Battery Charging .............................................................................................A-6
Electrical Devices use with this Product..........................................................A-7
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Operation .........................................................................................................Section B
Engine Operation...................................................................................................B-1
Starting The Perkins Engine ...........................................................................B-1
High Altitude Operation, Stopping the engine .................................................B-1
Engine Break-In ..............................................................................................B-2
Welder Operation...................................................................................................B-2
Duty Cycle.......................................................................................................B-2
Current Control................................................................................................B-2
How to Set Controls for Stick Welding ............................................................B-3
Gas Shielding Flux Core Welding ...................................................................B-4
Idler Operation, Auxiliary Power, Fuel Consumption Data..............................B-4
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Accessories .....................................................................................................Section C
Optional Features (Field Installed) ........................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
General Instructions ..............................................................................................D-1
Cooling System .....................................................................................................D-1
Bearings ................................................................................................................D-1
Commutator and Brushes .....................................................................................D-1
Nameplates ...........................................................................................................D-2
Purging Air from Fuel System................................................................................D-2
Engine Service Chart ............................................................................................D-3
GFCI Testing and Resetting Procedure ................................................................D-4
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Troubleshooting ..............................................................................................Section E
Safety Precautions.................................................................................................E-1
Welder Troubleshooting ........................................................................................E-2
Electronic Idler Troubleshooting Guide...........................................................E-3,E-4
Engine Troubleshooting Guide ...............................................................E-5 thru E-8
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Diagrams ..........................................................................................................Section F
Wiring Diagrams ....................................................................................................F-1
Dimension Print......................................................................................................F-2
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Parts List.................................................................................................................P-736
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TABLE OF CONTENTS
SAE-300
®
HE