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Lincoln Electric IM10155 SAE-300 HE User Manual

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Installation .......................................................................................................Section A

Technical Specifications ........................................................................................A-1
General Description ...............................................................................................A-2
Design Features ....................................................................................................A-2
Pre-Operation Installation ......................................................................................A-3

Safety Precautions ..........................................................................................A-3
Exhaust Spark Arrester ...................................................................................A-3
Location/Ventilation.........................................................................................A-3
Angle of Operation ..........................................................................................A-4
Machine Grounding.........................................................................................A-4
Lift Bail ............................................................................................................A-4
Trailers ............................................................................................................A-4
Vehicle Mounting.............................................................................................A-5
Polarity Control and Cable Sizes ....................................................................A-5

Pre-Operation Service ...........................................................................................A-5

Oil, Fuel...........................................................................................................A-5
Cooling System ...............................................................................................A-5
Battery Charging .............................................................................................A-6
Electrical Devices use with this Product..........................................................A-7

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Operation .........................................................................................................Section B

Engine Operation...................................................................................................B-1

Starting The Perkins Engine ...........................................................................B-1
High Altitude Operation, Stopping the engine .................................................B-1
Engine Break-In ..............................................................................................B-2

Welder Operation...................................................................................................B-2

Duty Cycle.......................................................................................................B-2
Current Control................................................................................................B-2
How to Set Controls for Stick Welding ............................................................B-3
Gas Shielding Flux Core Welding ...................................................................B-4
Idler Operation, Auxiliary Power, Fuel Consumption Data..............................B-4

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Accessories .....................................................................................................Section C

Optional Features (Field Installed) ........................................................................C-1

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Maintenance ....................................................................................................Section D

Safety Precautions ................................................................................................D-1

General Instructions ..............................................................................................D-1
Cooling System .....................................................................................................D-1
Bearings ................................................................................................................D-1
Commutator and Brushes .....................................................................................D-1
Nameplates ...........................................................................................................D-2

Purging Air from Fuel System................................................................................D-2

Engine Service Chart ............................................................................................D-3

GFCI Testing and Resetting Procedure ................................................................D-4

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Troubleshooting ..............................................................................................Section E

Safety Precautions.................................................................................................E-1

Welder Troubleshooting ........................................................................................E-2
Electronic Idler Troubleshooting Guide...........................................................E-3,E-4
Engine Troubleshooting Guide ...............................................................E-5 thru E-8

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Diagrams ..........................................................................................................Section F

Wiring Diagrams ....................................................................................................F-1
Dimension Print......................................................................................................F-2

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Parts List.................................................................................................................P-736

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TABLE OF CONTENTS

SAE-300

®

HE