Warner Electric CBPC-3590 - Manual (Page 10)

10 Warner Electric • 800-825-9050 P-921-1 • 819-0526
q 5. Open the controller front cover. This will give
you access to the control board and the keypad/
display portion of the controller .
Refer to Figure 6, below, for internal display/keypad
and set up control functions .
Figure 6.
Internal Set Up Switches/Indicators
and Keypad/Display Layout
q 6. Press the reset/clear key on the keypad/
display .
q 7. Move the normal/set-up switch to the set up
position. The set up position is with the lever in
the up position . In the set-up position the
Set-Up LED will illuminate.
q 8. Press the start key on the keypad. The
controller will make one or more complete cycles
and stop .
Note: Once the calibration cycle has completed, the
paddles can stop in any location, not necessarily the
home position .
q 9. Move the normal/set-up switch, to the
normal position.The “Normal” position is in the
down mode. The “Calibrate LED” should go out
at this time .
q 10. This completes the set-up and calibration
procedure for the control .
q 11 . After calibration is complete, press the start
button on the display/keypad panel and the
control should cycle each time the switch is
pressed .
q 12 . The display should be reading the count
position on each cycle and the load should be
returning to its home position each cycle .
q 13. Cycle the control about 5 to 6 times so that
the braking distance average will average out
correctly observing the stop point on the
counter . Close and latch the control .
If the pusher does not stop in the correct home
position after several start cycles, follow the
instructions below to resolve the problem.
q a. Press the RUN/PGM key on the keypad
q b. Enter 1, 0, 0, 0, and then press the down
arrow key once.
q c. The display should show “h” and some
number value .
q d. Insure the value displayed is between 50
and 450.
q e . If the value is outside the above range, the
encoder must be reset physically .
q f. Follow the procedure below to reset the
encoder position .
Pusher must be disabled and
appropriate lock-out procedures
followed to
prevent accidental starts. Failure to do so could
result in system damage, injury or even death.
q 1. Loosen the encoder bracket and rotate
encoder at least 90 degrees.
Power Switch
Push - “ON”
Push - OFF”
Reset/Clear Key
Start Key
Normal/Set-up Switch
Up - “Set-up”
Down - “Normal”
Calibrate LED
On - “Calibrate”
Off - “Normal”
Fault Relay
Terminal Block
Run/Jog Switch
Up - “JOG”
Down - “RUN”
Jog Pushbutton
Step 1
Step 6
Step 8
Step 11
Step 3
Step 2
Step 4
Step 7
Step 9