Steelcraft Automotive 221950 3 ROUND SIDE BAR - Manual

SIDE BARS
1997-2006 JEEP WRANGLER TJ
2004-2006 WRANGLER UNLIMITED (LJ)
Page 1 of 4 8/15/13 Rev1 (DP )
PARTS LIST:
1 Driver/Left Side Bar 4 1/2" x 1-1/2" OD x 1/8" Flat Washers
1 Passenger/Right Side Bar 4 3/8-16 x 1-1/4 Hex Bolts
1 Driver/left front Mounting Bracket 4 3/8 Lock Washers
1 Passenger/right front Mounting Bracket 4 3/8 Flat Washers
1 Driver/left rear Mounting Bracket 6 10mm Lock Washers
1 Passenger/right rear Mounting Bracket 6 10mm x 30mm OD x 2.5mm Flat Washers
1 Driver/left rear 10mm Nut Plate 6 10-1.50mm x 30mm Flange Hex Bolts
1 Passenger/right rear 10mm Nut Plate 4 8-1.25 x 35mm Hex Bolts
4 1/2” x 2” Hex Bolts 4 8mm Lock Washers
4 1/2" Lock Washers 4 8mm x 28mm x 3mm Flat Washers
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY. FACTORY INSTALLED OR AFTERMARKET "ROCK RAILS," SIDE STEPS OR
RUNNING BOARDS MUST BE REMOVED. DRILLING AND CUTTING IS REQUIRED.
2. Start installation toward the front of the driver side of the vehicle. Remove the (2) factory hex bolts in
the bottom of the body next to the body mount, (Figure 1). Depending on model year, the (2) bolts are
either 8mm or 3/8" diameter. NOTE: Determine the correct diameter before proceeding.
3. Select (1) driver side front Mounting Bracket. Bolt the Bracket to the bottom of the body with the
included longer hex bolts, (Figure 2). NOTE: Use either the included (2) 8mm x 35mm Hex Bolts, (2)
8mm Lock Washers and (2) 8mm Flat Washers or (2) 3/8" x 1-1/4" Hex Bolts, (2) 3/8" Lock Washers
and (2) 3/8" Flat Washers as required. IMPORTANT: Do not mix 3/8" hex bolts with 10mm Hex Bolts.
Do not fully tighten hardware at this time.
4. Move to the rear mounting location. Locate the channel welded to the bottom of the body in front of the
rear tire opening, (Figure 3). Cut the rubber or plastic cover to expose the end of the channel, (Figure
4). NOTE: Trim cover so that Bracket sits flat against bottom of channel.
Driver/left front
Mounting Bracket
Passenger Sidebar Driver Sidebar Front
Driver/left rear
Mounting Bracket
Driver/left rear
10mm Nut Plate
Passenger/right rear
Mounting Bracket
Brackets
Passenger/right front
Mounting Bracket
Brackets
Passenger/right rear
10mm Nut Plate
Front