Steelcraft Automotive 52240 GRILL GUARD - Manual

GRILLE GUARD
07-11 SPRINTER VAN
Page 1 of 6 6/6/11 Rev2 (DP)
PARTS LIST:
1 Grille Guard 10 12mm Lock Washers
1 Driver/Left Side Frame Mounting Bracket 8 12mm Hex Nuts
1 Passenger/Right Side Frame Mounting Bracket 2 10-1.50mm x 25mm Button Head Bolts
1 Driver/Left Side Center Bracket 4 10mm x 20mm OD x 2mm Flat Washers
1 Passenger/Right Side Center Bracket 2 10mm Nylon Lock Nuts
1 Driver/Left Side Top Bracket 2 8-1.25mm x 40mm Hex Bolts
1 Passenger/Right Side Top Bracket 4 8mm Lock Washers
2 3/4” OD x 3/8” Tall Tube Spacers (Center Bracket) 8 8mm x 16mm OD x 1.6mm Flat Washers
2 12-1.75mm x 35mm Bolt and 12mm Nut Plate 2 8mm x 24mm OD x 2mm Flat Washers
2 8-1.25mm x 25mm "Z" Bolt Plates 2 8mm Hex Nuts
8 12-1.75mm x 35mm Hex Bolts 2 6-1.0mm x 25mm Button Head Bolts
16 12mm x 32mm OD x 3mm Flat Washers 2 6mm x 22mm OD x 2mm Flat Washers
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DRILLING MAY BE
REQUIRED (HIGHLY RECOMMENDED). ASSISTANCE IS RECOMMENDED.
2. Starting on the driver side of the vehicle, locate the factory hole in the bottom of the frame
channel, (Figure 1). Insert (1) 12mm Bolt and Nut Plate into the frame rail, (Figures 1 & 2).
NOTE: Insert Bolt Plate with welded nut toward the front of the vehicle. The offset Bolt and Nut
Plate is designed to clear hardware that may be attached to the inside of the frame, (Figure 1).
It is important to correctly orient the Bolt and Nut Plate in the frame channel.
3. Hang the driver side Frame Mounting Bracket from the Bolt and Nut Plate with (1) 12mm Flat
Washer, (1) 12mm Lock Washer and (1) 12mm Hex Nut, (Figures 3 & 4). Do not tighten
hardware at this time. Repeat this Step for passenger side Frame Bracket installation.
4. Next, remove the (2) Torx bolts in the bottom of the opening in the front bumper step area,
(Figure 5). Place a Tube Spacer into the driver side recess in the bumper cover, (Figure 6A &
6B). Position the driver side Center Bracket over the Tube Spacer. Use the included 8mm x
40mm Hex Bolt, 8mm x 24mm Large Flat Washer and 8mm Lock Washer to bolt the Bracket to
the front bumper, (Figure 7). Do not tighten hardware at this time. Repeat this Step for
passenger side Center Bracket installation.
5. Open the hood and locate the factory hole in the driver side of the radiator crossmember.
Remove the factory screw below the hole securing the top of the grille to the crossmember,
(Figure 8). Insert (1) 8mm "Z" Bolt Plate through the back of the crossmember and out of the
Passenger/Right
Side Frame Bracket Driver/Left Side
Frame Bracket
Passenger/Right
Side Center
Bracket
Driver/Left Side
Center Bracket
Passenger/Right
Side Top Bracket
8mm x 25mm "Z" Bolt Plates
(2) Tube Spacers
(2) 12mm Bolt Plates w/ Nut
Driver/Left Side
Top Bracket