SPP Pumps Unistream - Manual (Page 3)

Operators Instructions for
Unistream Centrifugal Pumps
Manual No/Rev
W21-002E / 10
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 3 of 24
CONTENTS
Section ........................................................ Page
1
General Information & Safety
Instructions ............................................ 3
2 Transport Handling and Storage ........... 4
3 General Description ............................... 5
4 Assembly and Installation ...................... 5
5 Commissioning and Operation .............. 7
6 Maintenance and Service ...................... 9
7 Faults and Remedial Action ................. 14
8 Pump Details: ...................................... 14
8.1 Pump Dimensions & Weights ........... 15
8.2 Pump Sections and Parts Lists ......... 15
8.3 Pump Connections ........................... 20
9 Additional Information .......................... 22
10 Bolt Torque Recommendations ........... 23
11 Spares and Service ............................. 24
Manufacturers Information:
(Where applicable)
Seal & Seal System .......................... Appendix I
Coupling .......................................... Appendix II
Electric Motor .................................. Appendix III
Introduction
This manual gives the safety, installation, operation
and maintenance instructions for pumps in the SPP
Pumps UNISTREAM range of horizontal, end
suction, centrifugal pumps for general and
industrial use
Pumps may be identified by the SPP Pumps code
typically in the form 'KP04E' or by the Equivalent
Standard pump code typically in the form '40/26'.
This manual applies to the following pump types:
Pump Size Code Type Suffix Letter
SIZE
Code
Delivery
Branch
Dia.
mm.
Standard
Size
Code
TYPE
Suffix
Nominal
Impeller
Dia.
mm.
Standard
Size
Suffix
KP03 32 32/** B 125 **/13
KP04 40 40/** C 160 **/16
KP05 50 50/** D 200 **/20
KP06 65 65/** E 250 **/26
KP08 80 80/** F 315 **/32
KP10 100 100/** G 400 **/40
KP12 125 125/** V X Y These pumps are.
KP15 150 150/** & Z non-standard
Use this table to convert the pump type code into
the equivalent standard code to obtain information
for your pump from the manual. Note, for pump
types AV03N, KP08V & Y, KP10X & Y, KP12X & Z,
& KP15Y, please refer to separate manuals W21-
003E and W21-004E
1. General Information and Safety
Instructions
The products supplied by SPP Pumps Ltd. have
been designed with safety in mind. Where hazards
cannot be eliminated, the risk has been minimised
by the use of guards and other design features.
Some hazards cannot be guarded against and the
instructions below MUST BE COMPLIED WITH for
safe operation. These instructions cannot cover all
circumstances; YOU are responsible for using safe
working practices at all times.
1.1 SPP Pumps Ltd. products are designed for
installation in designated areas, which are to
be kept clean and free of obstructions that
may restrict safe access to the controls and
maintenance access points.
A pump nameplate is fitted to each unit and
must not be removed. Loss of this plate
could make identification impossible. This
in turn could affect safety and cause difficulty
in obtaining spare parts. Should accidental
loss or damage occur, contact SPP Pumps
Ltd. immediately.
1.2 Access to the equipment should be
restricted to the personnel responsible for
installation, operation and maintenance and
they must be trained, adequately qualified
and supplied with the appropriate tools for
their respective tasks.
1.3 SPP Pumps Ltd. requires that all personnel
that are responsible for installation, operation
or maintenance of the equipment, have
access to and study the product instruction
manual BEFORE any work is done and that
they will comply with all local and industry
based safety instructions and regulations.
1.4 Ear defenders should be worn where the
specified equipment noise level exceeds
locally defined safe levels. Safety glasses or
goggles should be worn where working with
pressurised
systems and hazardous
substances. Other personal protection
equipment must be worn where local rules
apply.
1.5 Do NOT wear loose or frayed clothing or
jewellery that could catch on the controls or
become trapped in the equipment.
1.6 Check and confirm that the manual is the
relevant copy by comparing the serial
number on the identification plate with that
on the manual.