SPP Pumps Auto Prime Q Series - QI200 User Manual
Page 3
Operators Instructions for
AUTOPRIME Q Range Pump Unit
Manual No/Rev
W72-008E / 9
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 3 of
18
CONTENTS
1.
INTRODUCTION ............................................................... 4
2.
SAFETY PRECAUTIONS ................................................. 5
2.1
Safety Symbols ..................................................................................... 5
2.2
Pump Safety Precautions ..................................................................... 5
3.
HANDLING & TRANSPORT ............................................. 5
3.1
Lifting .................................................................................................... 5
3.2
Road Trailer Version ............................................................................. 5
3.3
Site Trailer Version ............................................................................... 5
3.4
Skid Mounted and Pod Units ................................................................ 5
3.5
Trailer or Wagon Carriage .................................................................... 5
4.
SERIAL NUMBER ............................................................ 6
5.
OPERATING INSTRUCTIONS ......................................... 6
5.1
Before Starting ...................................................................................... 6
5.2
Starting .................................................................................................. 7
5.3
After Starting ......................................................................................... 7
5.4
Stopping ................................................................................................ 7
5.5
Problem Solving by Operator ................................................................ 7
6.
PUMP MAINTENANCE CHART ....................................... 8
7.
MAINTENANCE & SERVICE INSTRUCTIONS ............. 10
7.1
Preparation for Maintenance............................................................... 10
7.2
Pump Bearings ................................................................................... 10
7.3
Mechanical Seals ................................................................................ 10
7.4
Fuel Filler Gauge ................................................................................ 10
7.5
Coalescer Maintenance ...................................................................... 10
7.6
Coalescer Filter Element Replacement .............................................. 10
7.7
Coalescer Filter Mesh ......................................................................... 11
7.8
Non-Return Valve ............................................................................... 11
7.9
Vacuum Pump Belt Tension ............................................................... 11
7.10
Vacuum Pump Belt Replacement ....................................................... 11
7.11
Priming Tank Air Filter Maintenance ................................................... 12
7.12
Priming Tank Knitmesh Replacement ................................................ 12
7.13
Level Sensing Probes & Priming Control Box..................................... 13
7.14
Pump Impeller and Front Wear Plate ................................................. 13
8.
PUMP FAULT FINDING.................................................. 13
8.1
Checking the operation of the priming system .................................... 13
8.2
Check the vacuum pump drive belts................................................... 13
8.3
Check the vacuum pump clutch ......................................................... 13
8.4
Check the solenoid valve .................................................................... 14
8.5
Priming filter blockage. ....................................................................... 14
8.6
Priming tank knitmesh filter blocked ................................................... 14
8.7
Volute non return valve not sealing ..................................................... 14
8.8
Air leak in priming system ................................................................... 14
8.9
Vacuum pump ..................................................................................... 14
8.10
Fault Finding Guide ............................................................................. 14
9.
TECHNICAL DATA ......................................................... 16
9.2
General Arrangement ......................................................................... 17
10.
SPARES & SERVICE ..................................................... 18
11.
ENGINE OPERATORS HANDBOOK ............................. 18