SPP Pumps Auto Prime - High Flow Range XF300 & 400 - Manual (Page 10)

Manual No/Rev
W77-009E / 2
Operators Instructions for
XF300 & XF400 Range Centrifugal Pumps
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 10 of 23
contaminated replace the mechanical seal.
b) Bearing Temperature
Check
the outer bearing housing
temperature does not exceed 80degC.
c) Bearing Lubrication
Check that the oil level is visible in the
running level sight glass and look for
evidence of contamination. Top up with 0.1
litres of oil if required, check level again
when pump has run for 5 minutes, top up
with 0.1 litres until oil is visible when
running. When the pump is stopped and
cool check the fill level sight glass level and
adjust to correct level.
Replace bearing oil when contamination
occurs.
d) Noise:
Listen for any unusual noise or an increase
in normal sound level.
This may result from:
i)
Loose fasteners for guards and other
equipment.
ii) Worn coupling.
iii) Cavitation caused by air in the liquid
from leaks in the suction pipework.
e) Alignment:
Alignment should be checked after the first
run and after any maintenance requiring
removal or disconnection of the coupling.
For detailed instructions, refer to Section
4.5 - Shaft Alignment
5.4 Stopping Procedure
Refer to the diesel engine instruction
manual for the engine stopping procedure.
Reduce the engine speed and stop the
engine then close any valves in the
discharge pipes, or switch off the electric
motor and the speed will reduce quickly,
when stopped close the discharge valve.
6. MAINTENANCE AND
SERVICE
6.1 General Introduction
SPP Pumps AUTOPRIME pumps will
provide many years of trouble free service
when maintained in accordance with these
instructions. In the event of failure of the
pump it is recommended that SPP Pumps
Ltd. Service Department is called to
investigate and carry out repairs. The
following instructions are given to cover the
main elements of strip and rebuild but do
NOT include instructions for work that
MUST be done by an SPP Pumps Ltd.
Service Engineer.
The following hazards may arise during
maintenance work:
Fluid Pressure Jet Hazards
Check and ensure that the pump operates
at below the Maximum Working Pressure
specified in the manual or on the pump
nameplate and before maintenance, ensure
that the pump is drained down.
Hazardous Materials
Wear a suitable mask or respirator when
working
with Packing and Gasket
components which contain fibrous material
as these can be hazardous when the
fibrous dust is inhaled. Be cautious, if other
supplier's
components have been
substituted for genuine SPP Pumps parts,
these
may then contain hazardous
materials.
Hazardous Gases, Mists, Sprays and
Leaks
Be aware of the hazards relating to the
pumped fluid, especially the danger from
inhalation of noxious and toxic gases, skin
and eye contact or penetration. Obtain and
understand the hazardous substance data
sheets relating to the pumped fluid and note
the recommended emergency and first aid
procedures.
BEFORE ATTEMPTING ANY MAINTENANCE
ON A PUMP, PARTICULARLY IF IT HAS
BEEN
HANDLING ANY FORM OF
HAZARDOUS LIQUID, ENSURE THAT THE
UNIT IS SAFE TO WORK ON. THE PUMP
MUST BE FLUSHED THOROUGHLY WITH A
SUITABLE CLEANSER TO PURGE AWAY
ANY OF THE PRODUCT LEFT IN THE PUMP
COMPONENTS. THIS SHOULD BE CARRIED
OUT BY THE PLANT OPERATOR AND A
CERTIFICATE OF CLEANLINESS OBTAINED
BEFORE STARTING WORK. TO AVOID ANY
RISK TO HEALTH IT IS ALSO ADVISABLE TO
WEAR
PROTECTIVE CLOTHING AS
RECOMMENDED BY THE SITE SAFETY
OFFICER, ESPECIALLY WHEN REMOVING
OLD
SEALS WHICH MAY BE
CONTAMINATED.