SPP Pumps Auto Prime Medium Head Open Set - AC & AL Range User Manual
Page 3
Operators Handbook for
Diesel Driven Pump Sets
Manual No/Rev
W72-002E / 11
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
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CONTENTS
1. INTRODUCTION .................................................................................... 4
1.1 PUMP DESIGNATIONS ........................................................................................... 4
1.2 PUMP TYPES .......................................................................................................... 4
2. SAFETY PRECAUTIONS ...................................................................... 6
2.1 SAFETY SYMBOLS ................................................................................................. 6
2.2 PUMP SAFETY PRECAUTIONS ............................................................................. 6
3. TRANSPORT ......................................................................................... 6
3.1 ROAD TOWED ........................................................................................................ 6
3.2 TRAILER OR WAGON CARRIAGE ......................................................................... 6
3.3 MOVEMENT BY LIFTING ........................................................................................ 6
4. SERIAL NUMBER ................................................................................. 7
5. OPERATING INSTRUCTIONS .............................................................. 7
5.1 BEFORE STARTING ............................................................................................... 7
5.2 STARTING ............................................................................................................... 7
5.2.1 Canopy sets ................................................................................................... 7
5.2.2 Open sets ...................................................................................................... 8
5.3 AFTER STARTING .................................................................................................. 8
5.4 STOPPING ............................................................................................................... 8
5.4.1 Canopy sets ................................................................................................... 8
5.4.2 Open sets ...................................................................................................... 8
6. PUMP MAINTENANCE CHART ............................................................ 9
7. MAINTENANCE INSTRUCTIONS ....................................................... 10
7.1 COALESCER (100M, 150, 150M, 200) ................................................................ 10
7.2 OIL RESERVOIR (AC50, AC75, AC80 & AC100).................................................. 10
7.2.1 AC50 & AC75 .............................................................................................. 10
7.2.2 AC80 & AC100 .............................................. Error! Bookmark not defined.
7.3 COUPLING (open coupled sets) ............................................................................ 10
7.4 DRIVE BELT ADJUSTMENT ................................................................................. 10
7.5 PUMP VACUUM PRESSURE SEAL ..................................................................... 11
7.5.1 Close coupled AC50, AC75, AC80 and AC100 pumps ............................... 11
7.5.2 Open coupled pumps .................................................................................. 11
7.6 MECHANICAL SEALS ........................................................................................... 12
7.7 NON-RETURN VALVE .......................................................................................... 12
7.8 PUMP BEARINGS (Open coupled pump sets only) .............................................. 12
7.9 VACUUM PUMP .................................................................................................... 12
7.10 VACUUM PUMP AIR FILTER .............................................................................. 12
7.10.1 Standard air filter ....................................................................................... 12
7.10.2 High Capacity Air Filter .............................................................................. 13
7.11 VALVE GEAR ....................................................................................................... 13
7.12 SURGE CONTROL VALVE ................................................................................. 14
8. FAULT FINDING GUIDE ..................................................................... 15
9. TECHNICAL DATA .............................................................................. 16
10. SPARES & SERVICE ........................................................................ 16
11. COUPLING DETAILS (where applicable) ........................................ 16
12. ENGINE OPERATORS HANDBOOK ................................................ 16