PowerMadd Extension Kit Throttle Cable 13592 - Manual

P
OWER
M
ADD
®
Throttle Extension Kit
Installation Instructions for Throttle Extension Kit Part No. 13592
TOOLS REQUIRED: HARDWARE INCLUDED:
• Pliers
Item Qty Description
• No. 1 Phillips Screw Driver
1 2 Junction Box Halves
• 8mm Wrench
2 1 Junction Slide
• 10mm Wrench
3 4 Self-Threading Screws
4 3 Retaining Clips (1 Extra)
5 1 Cable
6 4 Cable Ties
7 1 Low-Temp Grease Pack
WARNING: Read all instructions before installing Extension Kit. Snowmobile should not be running while
installing or making any adjustments to the Extension Kit. PowerMadd also recommends using
a tether cord for the safest operation of your snowmobile. If at anytime you suspect there is a
problem with the throttle controls, immediately shut off snowmobile and inspect. If you are
experiencing problems with our Extension Kit, contact PowerMadd for customer service.
Step 1: Be sure carburetor(s) are correctly in sync and set up. If snowmobile is not running properly before
installing Extension Kit, the snowmobile will not run correctly after installing Extension Kit.
Step 2:
Remove stock cable from throttle lever. Then remove the stock cable from the throttle block by removing
the retaining clip holding the cable to the throttle block. Some stock throttle cables do not use a retaining
clip and simply snap out of the throttle block.
Step 3: Remove handlebar pad and any cable ties that are holding the stock throttle cable to the handlebar assembly.
Step 4:
Install one of the retaining clips from the kit on the stock cable, and one on the ball end of the extension
cable. Refer to Illustration A and junction box detail photo on page 2.
Step 5:
Use the enclosed low temperature grease pack to lightly coat the inside of both junction box halves and all
surfaces of the slide.
Step 6:
Place the slide in one of the junction box halves, along with the stock cable and the extension cable as shown
in the Illustration A. Line up the tongue of the upper box half with the grove of the lower box half, close up
the junction box and install the screws. Slide rubber boot over assembled junction box.
Step 7:
Install the extension cable into the throttle block and throttle lever in the reverse order that the assembly was
taken apart.
Step 8:
Secure the cable extension to the handlebars using the cable ties and route the stock throttle cable under the
hood so it doesn’t come into contact with any moving parts.
Step 9:
Lengthen or shorten the cable adjuster on the new extension cable to set the throttle lever free play.
PowerMadd ©2009 1 PP5031 Rev E
1-800-435-6881 www.powermadd.com