Analytical Industries GPR-1200 MS ATEX Portable PPB Oxygen Analyzer User Manual
Page 27

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Symptom 
Possible Cause
Recommended Action
Erratic O
2
reading
 or 
No O
2
reading
 
 
 
 
 
 
 
Test sensor independent from analyzer 
 
 
 
 
 
Change in sample pressure 
Dirty electrical contacts in upper section of 
sensor housing 
 
Corroded solder joints on sensor PCB from 
corrosive sample or electrolyte leakage from 
sensor 
Corroded spring loaded contact in upper 
section of sensor housing from liquid in 
sample or electrolyte leakage from sensor 
 
 
 
Liquid covering sensing area 
Improper sensor selection 
 
Presence of interference gases 
Presence of sulfur gases 
Unauthorized maintenance 
Sensor nearing end of life 
Remove sensor from housing. Using a volt-meter set 
to uA output; apply the (+) lead to the outer ring of 
the sensor PCB and the (-) lead to the center circle 
to obtain the sensor’s output in air. Contact factory 
with result. 
Sensors without PCB use mV setting. 
Calibrate the analyzer (calibrate at pressure and 
temperature of sample) 
Clean contacts with alcohol (minimize exposure time 
of MS sensor to ambient air to extent possible) 
Replace sensor and return sensor to the factory for 
warranty determination 
 
Upper section of sensor housing: Clean contacts with 
alcohol, flow sample or zero gas for 2-3 hours to 
flush sample system and sensor housing 
Sensor: Replace if leaking and return it to the factory 
for warranty determination 
Wipe with alcohol and lint free towel or flow sample 
or zero gas for 2-3 hours to flush 
Replace GPR/PSR sensor with XLT sensor when CO
2
or acid gases are present 
Consult factory 
Replace sensor and install scrubber 
Replace sensor, obtain authorized service 
Replace sensor 
Erratic O
2
reading
or
Negative O
2
reading
or
No O
2
reading
possibly
accompanied by
electrolyte leakage
Pressurizing the sensor by flowing gas to
the sensor with: the vent restricted
and suddenly removing the 
restriction draws a vacuum on the sensor 
or
partially opening the valves upstream of
the analyzer when using a pump
downstream of the analyzer to draw
sample from a process at atmospheric 
pressure or a slight vacuum. 
A pressurized sensor may not leak but
still produce negative readings.
A premature adjustment of the ZERO 
OFFSET potentiometer is a common 
problem
Zero the analyzer. If not successful replace the
sensor
 
 
Avoid drawing a vacuum on the sensor.
Placing a vacuum on the sensor in excess 4” of
water column is strongly discouraged. 
 
From MAIN MENU select DEFAULT ZERO 
 
