8 troubleshooting – Analytical Industries GPR-1200 MS ATEX Portable PPB Oxygen Analyzer User Manual
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8 Troubleshooting
 
Symptom 
Possible Cause
Recommended Action
Slow recovery 
 
 
 
 
 
 
 
 
 
 
At installation, defective sensor 
 
 
Air leak in sample system connection(s) 
 
 
 
Abnormality in zero gas 
 
Damaged in service - prolonged exposure to 
air, electrolyte leak 
 
Sensor nearing end of life 
 
Replace sensor if recovery unacceptable or O
2
reading fails to reach 10% of lowest range 
Leak test the entire sample system: 
Vary the flow rate, if the O
2
reading changes
inversely with the change in flow rate indicates an air 
leak - correct source of leak 
 
Qualify zero gas (using portable analyzer) 
 
Replace sensor 
 
 
Replace sensor 
 
High O
2
reading
after installing or 
replacing sensor 
Analyzer calibrated before sensor stabilized 
caused by: 
1) Prolonged exposure to ambient air, worse 
if sensor was unshorted 
2) Air leak in sample system connection(s) 
3) Abnormality in zero gas 
 
Allow O
2
reading to stabilize before making the
span/calibration adjustment 
Continue purge with zero gas 
 
Leak test the entire sample system (above) 
Qualify zero gas (using portable analyzer) 
 
High O
2
reading
Sampling
Flow rate exceeds limits 
Pressurized sensor 
 
Improper sensor selection 
 
 
Abnormality in gas 
 
Correct pressure and flow rate 
Remove restriction on vent line or open SHUT OFF 
valve completely 
Replace GPR/PSR sensor with XLT sensor when CO
2
or acid gases are present 
 
Qualify the gas (use a portable analyzer) 
Response time slow
Air leak, dead legs, distance of sample line, 
low flow rate, volume of optional filters and 
scrubbers 
 
Leak test (above), reduce dead volume or increase 
flow rate 
O
2
reading doesn’t
agree to expected O
2
values 
 
Pressure and temperature of the sample is 
different than span gas 
Abnormality in gas 
 
Calibrate the analyzer (calibrate at pressure and 
temperature of sample) 
Qualify the gas (use a portable analyzer) 
 
 
 
 
 
