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8 troubleshooting – Analytical Industries GPR-1200 MS ATEX Portable PPB Oxygen Analyzer User Manual

Page 26

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26

8 Troubleshooting


Symptom

Possible Cause

Recommended Action

Slow recovery









At installation, defective sensor


Air leak in sample system connection(s)



Abnormality in zero gas

Damaged in service - prolonged exposure to
air, electrolyte leak

Sensor nearing end of life

Replace sensor if recovery unacceptable or O

2

reading fails to reach 10% of lowest range
Leak test the entire sample system:
Vary the flow rate, if the O

2

reading changes

inversely with the change in flow rate indicates an air
leak - correct source of leak

Qualify zero gas (using portable analyzer)

Replace sensor


Replace sensor

High O

2

reading

after installing or
replacing sensor

Analyzer calibrated before sensor stabilized
caused by:
1) Prolonged exposure to ambient air, worse
if sensor was unshorted
2) Air leak in sample system connection(s)
3) Abnormality in zero gas

Allow O

2

reading to stabilize before making the

span/calibration adjustment
Continue purge with zero gas

Leak test the entire sample system (above)
Qualify zero gas (using portable analyzer)

High O

2

reading

Sampling

Flow rate exceeds limits
Pressurized sensor

Improper sensor selection


Abnormality in gas

Correct pressure and flow rate
Remove restriction on vent line or open SHUT OFF
valve completely
Replace GPR/PSR sensor with XLT sensor when CO

2

or acid gases are present

Qualify the gas (use a portable analyzer)

Response time slow

Air leak, dead legs, distance of sample line,
low flow rate, volume of optional filters and
scrubbers

Leak test (above), reduce dead volume or increase
flow rate

O

2

reading doesn’t

agree to expected O

2

values

Pressure and temperature of the sample is
different than span gas
Abnormality in gas

Calibrate the analyzer (calibrate at pressure and
temperature of sample)
Qualify the gas (use a portable analyzer)



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