Daystar KJ04520BK - Manual (Page 4)

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10. Repeat steps 7 to 9 with the remainder of the mounts on this side.
11. After you have installed on one side remove the 4x6 jacking block and lower
down the Jeep tub onto the body mounts and install the 2 nuts and 1 bolt per
mount and had tighten down and move the floor jack over to the other side
and repeat steps 5 threw 10. If all the mounts have been installed, remove the
4x6 jacking block and lower jeep tub onto the body mounts
.
12. With all the body mount spacers installed remove the floor jack. use a 16mm
socket and tighten all the 2 nuts per mount down to 40 ft lbs. Using a 18mm
socket tighten down the 1 bolt per mount down to 80ft lbs.
13. Connect the electrical connectors(4) and position the grill(2) onto the front
end of the grill support and seat the clips(3) fully. Install the push pin fasten-
ers(1).
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18. With the vehicle on the ground cycle the steering wheel side to side and
inspect suspension components, brake lines and tires to ensure there are
not any clearance issues. Jounce the suspension to assure front suspen-
sion operates freely, brake lines retain proper slack at full extension and
that they remain clear of springs or other obstructions.
19. Install “Warning to Driver” decal on the vehicle’s sun visor or dash.
The decal must be placed in a conspicuous location. Anyone that oper-
ates the vehicle must be made aware of the changes made..
20. After 500 miles of driving re-torque all of the hardware associated with
the Body lift kit installation to ,factory specifications. Repeat torqueing
procedure as required
.
Cut sides of
14. Close the hood .
15. Check that all the bolts and nuts are tighten down to spec.
16. On 2010 and up JK you will need to cut 2 flat notches in the 2 rear body mount
bolts as seen in photo so the washer will not hit the nuts.
17. Check all bolt and nuts after 500 miles.