Daystar KJ09110BK - Manual (Page 2)

Jeep ZJ And TJ Rear Coil Spring Spacer Instructions
Rear Instructions
1. Jack the rear of the vehicle with the floor jack under the differential and
place jack stands under the frame just in front of the lower control arm
frame mounts. Leave the jack stands high enough to let the floor jack down
and still have the rear tires suspended in the air. Keep the floor jack under
the differential with slight pressure for support.
2. Remove the rear tires and wheels.
3. Disconnect the sway bar end links from the differential. See figure 1.
4. Disconnect the lower shock mounts and disconnect the rear track arm at
the axle. See figure 2.
5. Lower the rear differential so that the springs come loose. Make sure to
watch the brake line, lowering too far could cause damage.
6. Remove the rear coil springs and the bump stops from the bump stop
mounting cups. See figure 3.
7. Remove the bump stop mounting cup. ZJ & TJ only. See figure 4.
8. Install the coil spring spacer onto the upper mount and reinstall the bump
stop mounting cup. See figure 5.
9. Install the bump stops or the new ones if supplied and reinstall the coil
spring in the same location as removed.
10. Raise the rear differential and make sure that the coil springs are in their
saddles.
11. Reconnect the rear track arm and the rear lower sway bar end links.
12. Reconnect the rear lower shock mounts and install the tires and wheels.
13. Lower the vehicle to the ground.
14. Torque all bolts to factory specifications and recheck after 500 miles.
www.DaystarWeb.com
Tech Support Contact Info
[email protected]
Phone: 623.907.0081
Fax: 623.907.0088
841 South 71 st Avenue
Phoenix, AZ 85043
Instruction Sheet P10438-02
Page 2 of 2
 2000 Daystar Products International Inc.
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
TJ Rear
WARNING
This vehicle has been modified to enhance its performance. The steering, braking
and handling of this vehicle will differ from standard passenger cars and trucks, This
vehicle handles differently from an ordinary vehicle in driving conditions which may occur
on streets, highways and off road.
Avoid unnecessary abrupt maneuvers, sudden stops, sharp turns and other driving
conditions that could cause loss of control, possibly leading to a roll over or other
accident that could result in serious injury or death to driver and passengers.
If larger tires are installed the speedometer will read lower than the vehicles actual
speed.
DRIVE WITH CARE, REDUCE SPEED
AND WEAR SEAT BELTS AT ALL TIMES.
This kit should be installed by a professional mechanic.