Daystar KJ09110BK - Manual

Jeep TJ, XJ, ZJ Coil Spring Spacer Instructions
Front Instructions
1. Jack the front of the vehicle with the floor jack under the differential and place
jack stands under the frame just behind the lower control arm frame mounts.
Leave the jack stands high enough to let the floor jack down and still have the
front tires suspended in the air. Keep the floor jack under the differential with
slight pressure for support.
2. Remove the front tires and wheels and disconnect the lower sway bar end links
from the differential. See figure 1.
3. Disconnect the lower shock mounts. See figure 2.
4. Disconnect the tie rod ends with a suitable tool.
5. Remove the clamps from the springs. (if equipped)
6. Disconnect the track bar from the axle.
7. Lower the jack carefully. Watch the brake lines for overextending.
8. Remove the coil springs and the bump stops. Label the springs as to which
side they were removed, Left and Right so that they are reinstalled in the side
in which they were removed.
9. Remove the bump stop-mounting cup as shown in figure 3. (ZJ & TJ only)
10. If doing a 1” lift, remove the factory rubber isolator and replace with new 1 ¾ “
spacers. If doing a 1 ¾” lift, leave the factory isolators or replace with part
number KJ09108 (3/4” spacers) then add new 1 ¾” spacers. If doing a 2 ¾” lift,
remove the factory isolators and put 2 of the 1 ¾” spacers on one side. See
figure 4.
11. Reinstall the bump stop-mounting cup.
12. Install the bump stops or the new ones (if supplied) and reinstall the coil spring
in the same location as removed. See figure 5.
13. Raise the front differential and make sure that the coil springs are in their
saddles and reconnect the track bar to the axle.
14. Reconnect the lower sway bar end links at the differential and the tie rod ends.
15. Reconnect the front lower shock mounts and install the tires and wheels.
16. Lower the vehicle to the ground.
17. Torque all bolts to factory specs and recheck after 500 miles .
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Tech Support Contact Info
[email protected]
Phone: 623.907.0081
Fax: 623.907.0088
841 South 71 st Avenue
Phoenix, AZ 85043
Instruction Sheet P10438-02
Page 1 of 2
 2000 Daystar Products International Inc.
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
XJ Front