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Heater opoeration procedure, Series two heater – Grain Systems PNEG-584 User Manual

Page 14

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14

SERIES TWO HEATER

1. At heater turn toggle switch

to "ON" position.

2. Press the "PROGRAM TEM-

PERATURE" button.

3. Use the increase or decrease

button to set the "PLENUM

HIGH LIMIT SET POINT" to

desired setting (100°-160°*).

4. Press the "PROGRAM TEM-

PERATURE" button to continue

to set the "CYCLE SET

POINT". (hi-lo units only)

5. Use the increase or decrease

buttons to set the "CYCLE SET

POINT" to desired setting

(90°-150°*) (hi-lo units only).

6. Press the "PROGRAM TEM-

PERATURE" button to continue

to set the "TEMPERATURE

DIFFERENTIAL".

7. Use the increase or decrease

buttons to set the "TEMPERA-

TURE DIFFERENTIAL" to

10°*.

8. Open all manual gas shut off

valves, on and to the heater unit.

9. Start the fan unit.

10. Make sure that the blade is spin-

ning in the right direction. If not

place the toggle switch in the

"OFF" position and correct the

problem.

11. After the fan reaches full speed

the display should read "AIR-

FLOW" in the upper right hand

corner.

12. Press the start button on the

heater control.

13. After 10 seconds the burner

should ignite. If not, turn "OFF"

the toggle switch and then back

"ON". Repeat 12-15.

14. When the burner ignites the dis-

play should read "HI-FLAME" at

the left of the display. Loosen the

nut on the main regulator and turn

screw in, to increase pressure and

out to decrease pressure. The

pressure gauge should be set at

10-15 lbs. for LP units, or 4-6 lbs.

for natural gas units. (use the

charts on the following pages to

set pressure)

15. Press the "PROGRAM TEM-

PERATURE" button to

change

the high limit set

point. Press

i t

again to change the "CYCLE

SET POINT". (hi-lo units only)

16. Decrease the "CYCLE SET

POINT TEMPERATURE" until

the heater cycles to low flame. (hi-

lo units only)

17. Open or close the low cycle ball

valve until the gas pressure is

3-5 lbs. for LP, or 1-2 lbs. for

natural gas. (hi-lo units only)

18. Increase the cycle set point to

return to high flame. (hi-lo units only)

19. Watch heater run several min-

utes to make sure it cycles be-

tween hi and lo flame or on and

off properly.

20. Hi-flame pressure should be

adjusted so plenum reaches cy-

cling temperature easily.

21. Adjust pressure on on/off units

so that unit is on approximately

75% of the time.

After heater power is turned on, the

fan must be turned on. Attempting

to start the dryer without the air

switch indicating there is airflow will

cause an airflow alarm to go off when

the start switch is depressed. The air-

flow alarm is simply the entire display

going blank, and the "NO AIRFLOW"

message flashing for a few seconds.

The display must show "AIRFLOW"

before the dryer can be started.

To start the dryer, just push the

"START" switch. The first message

to come up will be the "PURGE"

message--the drying process begins

with a 10 second purge.

When multiple heaters are con-

nected together, drying may be

started from any heater control.

Programming the temperature

differential.

SETTING GAS PRESSURE

STARTING THE DRYER

*Temperatures are fahrenheit.

HEATER OPOERATION PROCEDURE