Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Speed Control- Banks Exhaust Brake '03-early 04 - Manual (Page 19)

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CautION: the following step
involves cutting a stainless steel
tube. safety glasses should
be worn during any cutting
operation, and care should be
taken to avoid injury due to sharp
edges and burrs.
70.
If the Banks monster
Exhaust has been installed on the
vehicle, locate the intermediate
pipe bolted to the turbine outlet
pipe. remove the four (4) bolts
connecting it to the turbine outlet
pipe. Discard the old gasket. save
the bolts, washers, and nuts for
later use.
71.
measure and mark the inter-
mediate pipe 9
3
⁄
4
” from the end of
the flange. see Figure 21. make a
square cut in the intermediate pipe
at the marked location. De-burr
the pipe to prevent injury due to
sharp edges. Discard the half with
the flange, and keep the straight
pipe section.
Note: Dismounting the
intermediate pipe might be
necessary for cutting operation.
It may be necessary to heat the
end of the intermediate pipe with
a torch to allow it to be removed
from the vehicle.
72.
Slide the exhaust clamp onto
the intermediate pipe inlet. slide
the supplied outlet pipe onto the
inlet of the intermediate pipe.
Loosely tighten them together.
73.
Install Banks Brake assembly
between the turbine outlet pipe
and the brake outlet pipe. the
brake actuator shall be oriented
closer to the transmission. see
Figure 19. Place the new supplied
exhaust flange gasket between
the brake assembly and the 4-bolt
exhaust flange. Use the four (4)
sets of bolts, washers and nuts
that were removed previously to
mount the housing to the turbine
outlet pipe. snug the nuts up and
adjust the brake housing to align the two flange halves with each
other. Evenly torque the flange
nuts to 48 ft-lbs.
74.
Engage the exhaust brake
outlet pipe in the V-band clamp.
snug the clamp and ensure that
the outlet pipe is centered on
the V-band flange on the brake
Figure 23
Figure 22