Banks brake installation – Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Speed Control- Banks Exhaust Brake '03-early 04 User Manual
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9 7 0 5 3 v . 8 . 0
(CBC). Install the 2amp fuse on
the harness.
Note: Do not mount CBC
to vehicle at this time. the
Functional test requires visibility
of the green LED on the CBC to
monitor its functionality.
47.
Locate the screw on the
cross bar underneath the steering
column that is left of the data
link connector. unbolt the screw.
Ground the Banks Brake black
wire with the ring terminal at this
location. re-install the screw. see
Figure 14.
48.
Reinstall the cluster bezel
by pressing on it to ensure all the
clips are engaged. secure it with
the original two (2) bolts.
49.
reconnect the electrical
connector to the headlamp switch
bezel. Reinstall this bezel by
gently pushing on it until all clips
are engaged. original two (2)
bolts.
50.
reconnect the four (4)
electrical connections to the
center bezel. Reinstall this bezel
by pushing on it to engage all the
clips. Open the ashtray and cup
holder and reinstall the screw.
Banks Brake
Installation
51.
Locate a hole at the front
end sheet metal bracket on the
driver side (it is behind the front
bumper). slide the top of the
Banks compressor panel over the
bracket. use the supplied
1
⁄
2
” x 1”
bolt & nut, and two (2) washers
to temporarily mount compressor
panel upright at this location.
hand tighten the bolt. see Figure
15 for the correct orientation.
52.
align the
5
⁄
16
” hole on the
side of the compressor panel so it
touches the sheet metal bracket.
mark the mounting location to
be drilled with a center punch.
remove the pump and drill a
3
⁄
8
”
hole at the mark location on the
sheet metal bracket. remove any
burrs. the supplied
5
⁄
16
” bolt &
nut, and two (2) washers are to
be used in this hole to secure the
compressor panel.
53.
Install the 90º swivel push
lock fitting onto the inlet of the
compressor pump. Do not over
tighten.
54.
Inspect the end of the
supplied pneumatic hose and
ensure that the end of the hose
is free from burrs and is cut
squarely. the hose can be
trimmed with a sharp knife or
razor blade. Avoid cutting the
hose with scissors or side cutters
because it will collapse the hose
before it cuts and may cause a
pressure leak in the future.
55.
Cut a 4-ft section from the
supplied air hose. Insert this 4-ft
air hose into the compressor pump
inlet (the 90 deg fitting that was
just installed). to ensure the hose
is installed correctly, pull on it
and it should not come loose.
56.
attach the pneumatic hose
to the air compressor panel by
inserting the hose into the push-
lock fitting as shown in Figure
table 2: Installation Procedures for the Different Exhaust Configurations
No. Banks Brake p/n
Exhaust System
Catalytic Converter
Steps
1
55222
Banks Monster Exhaust
Yes
58 to 64
2
55223
Banks Monster Exhaust
No
65 to 72
3
55224
Stock Exhaust
Yes or No
73 to 81
Figure 18