Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Tuner- Six-Gun Diesel Tuner w_ optional Speed-Loader Module For use with Six-Gun switch Only - Manual (Page 22)

22
96450 v.9.0
1.
The thermocouple monitors
the temperature of the exhaust
gases entering the turbocharger
at the turbine housing. Installation
requires that the exhaust manifold
be drilled near the manifold outlet.
It is recommended that the manifold
be removed from the engine to
thoroughly clean out all metal chips
from drilling. All metal shavings must
be cleaned from the manifold to avoid
turbine wheel damage and possible
interference with the turbochargers
variable geometry turbine stage.
2.
Disconnect the Exhaust Back
Pressure Sensor tap located at the
front of the driver side manifold. The
pressure tap must be removed by
using a 9 ⁄
16
” open-end wrench to hold
the fitting stationary, and loosen the
tube using a 5 ⁄
8
” open-end wrench. The
fitting is shown in Figure 16.
Note: Failure to hold the fitting
stationary will damage the tube upon
removal.
3.
Remove the driver side exhaust
manifold.
4.
Drill a 7 ⁄
16
” hole in the driver side
exhaust manifold at the location
shown in Figure 17.
5.
Tap the hole for a 1 ⁄
4
” NPT thread.
check the thread depth as you tap
by periodically removing the tap and
screwing the pipe coupling into the
tapped hole. The coupling should
thread in 3 to 3 1 ⁄
2
turns hand tight.
Do not install the probe in place at
this time. caution: Running the tap
too deeply can prevent the pipe fitting
from properly sealing.
6.
Remove the NPT fitting from the
pyrometer and install it on the exhaust
manifold. Use anti-seize lubricant on
the threads and torque to 14–16 lb-ft.
7.
Remove all metal chips from the
exhaust manifold.
Note: Failure to remove all metal chips
could result in catastrophic damage
to the turbocharger’s turbine wheel
or interfere with the operation of the
variable geometry vane mechanism.
8.
Re-install the exhaust manifold.
Apply anti-seize lubricant to the
manifold bolt threads and torque to
28 lb-ft. Use the tightening sequence
shown in Figure 18.
9.
Tighten the turbocharger adapter
pipe fasteners to 20 lb-ft as shown in
Figure 19.
Section 3:
THERMOCOUPLE INSTALLATION INSTRUCTIONS FOR OPTIONAL
GAUGE PACKAGE INSTALLATION
Figure 16 Location of the static exhaust pressure line tap