Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Tuner- Six-Gun Diesel Tuner w_ optional Speed-Loader Module For use with Six-Gun switch Only - Manual (Page 16)

16
96450 v.9.0
All 2005-06 vehicles: Pull the plastic
trim surrounding the instrument panel
and radio / climate controls towards
you until it releases from the main
dashboard — it is attached by a series
of spring clips around its perimeter.
Disconnect all electrical connectors
from the back of the dash trim and
remove it from the vehicle.
29.
cut out the template in
Figure 12a and tape it to the front of
the dash panel as show in Figure 13a.
The template will be used as a guide
for drilling holes to locate the Six-Gun
selector switch.
30.
All model years: Using a 13 ⁄
32
”
Uni-drill, center the bit onto the 13 ⁄
32
”
drill location on the template and
slowly drill through. Using a 1 ⁄
8
” drill
bit, center and drill through the 1 ⁄
8
”
location on the template. Remove and
discard the template and any plastic
shavings. De-burr the drilled holes as
needed to ensure that the Six-Gun
selector switch fits squarely against
the dash panel.
31.
Remove the nut and internal
tooth washer from the Six-Gun switch
and test fit the switch into the drilled
holes. Ensure that the alignment pin
properly fits in the 1 ⁄
8
” hole. Enlarge
the holes as necessary to allow the
switch to properly fit. Do not fasten
the switch to the dash panel yet.
32.
Align the Banks Six-Gun label
on the previously drilled hole on the
front of the dash panel. Make sure the
entire mounting surface is clean and
free of dirt and oil before mounting the
label. clean and dry as required using
a cloth damped with rubbing alcohol
of similar cleaning solution. Remove
the adhesive backing and affix the
label to the dash panel. Hold the label
against the panel for approximately
20 seconds while applying pressure to
allow the adhesive to properly adhere
to the surface.
33.
Rotate the switch counter-
clockwise until the shaft stops. Verify
that the washer tab is inserted into the
#6 position on the switch as shown in
Figure 14.
Note: All of the power settings may
not be usable if the tab is not in
slot #6.
34.
Install the switch through the
13 ⁄
32
” hole on the backside of the
bezel. The alignment pin should rest
in the 1 ⁄
8
” hole and the switch fully
rotated counterclockwise. Secure the
switch with the internal tooth washer
and nut. Snug the nut. Be careful not
to over-torque the nut and damage the
threads.
35.
Install the knob on the shaft
facing the #1 Level on the Six-Gun
label. on the knob, snug the two (2)
set screws with the supplied 0.050”
hex key wrench. The completed switch
installation will appear as shown in
Figure 15.
36.
Re-install the dash panel, make
all electrical connections that were
disconnected, and re-install the radio
(2003-04 model year vehicles only).
37.
Route the Six-Gun switch’s cable
to the wire harness that was routed
into the passenger compartment from
the Six-Gun module, and plug the 2-pin
connector into the corresponding
connector on the Six-Gun harness.
Note: the 6-pin plug on the wire
harness routed from the Six-Gun
module to the passenger compartment
will not be used.
38.
Reinstall the lower interior panel
that allows access to the fuse box
(2003-04 vehicles only), the battery
cover and battery cables.