Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Six-Gun Diesel Tuner (235, 250, 305 HP Dodge 5.9L Cummins (24-valve) Trucks) '03-04 For use with Six-Gun Switch - Manual (Page 7)

96448 v.12.0
7
Failure to allow the vehicle to cool
may result in personal injury.
6.
During installation, keep your work
area and components clean to avoid
possible dirt entry into the engine.
7.
Save this Owner’s Manual as a
reference for system maintenance and
service.
8.
Banks recommends that a
Pyrometer (EGT) gauge and a Boost
gauge be installed with the Six-
Gun Diesel Tuner to help monitor
performance and exhaust gas
temperature of the vehicle (see part
numbers below). To further increase
engine life by lower EGT’s, Banks also
recommends installing the following
airflow improvements:
Airflow Improvements:
1. Banks Monster Exhaust,
235-, 250- and 305-hp Rated Engines
Std. cab Long Bed w/ cat. . . 48640
Quad cab Short Bed w/ cat . 48640
Std. cab Long Bed w/o cat. . 48641
Quad cab Short Bed w/o cat 48641
Quad cab Long Bed w/ cat. . 48642
Quad cab Long Bed w/o cat 48643
2. Banks BigHead ® Actuator . . . . . 24331
3. Banks Ram-Air ®
Filter . . . . . . . . . . . . . . . . . . . . 41028
Service Kit. . . . . . . . . . . . . . . . 90094
Gauges:
4. Gauge Assembly
Boost and Pyro*. . . . . . . . . . . 64507
5. Thermocouple . . . . . . . . . . . . . . 63042
6. Lead wire . . . . . . . . . . . . . . . . . . 63061
7. Turbine Inlet Gasket*. . . . . . . . . 93033
* also available separately
9.
For ease of installation of your Six-
Gun Diesel Tuner, refer to the Installation
Flow chart on page 8 and the Table of
contents on page 5 for the necessary
steps involved for your specific
application.
Tools Required:
These tools are necessary for the
installation unless otherwise specified.
•
1 ⁄
4
” and 3 ⁄
8
” drive ratchets with inch
and metric sockets including 5 ⁄
16
”,
7 ⁄
16
” deep 1 ⁄
4
” drive sockets and a 1 ⁄
4
”
drive extension
• Inch and metric combination or
open-end wrenches
• Standard and Phillips head
screwdrivers
• Standard and needle-nose pliers
• Pocket or X-Acto knife
• Clean shop towels or rags
• Drill motor
•
1 ⁄
8
” and 3 ⁄
8
” drill bits
• Wire crimping/stripping tool
Tools Required for Optional Speed-
Loader Installation:
•
7 ⁄
16
” drill bit
• Tap Handle
•
1 ⁄
4
” NPT tap
• 12mm, 12-point socket & wrench
Highly recommended tools and
supplies:
• Multimeter or 12-volt test light
• Heat gun