Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Six-Gun Diesel Tuner (235, 250, 305 HP Dodge 5.9L Cummins (24-valve) Trucks) '03-04 For use with Six-Gun Switch - Manual (Page 20)

20
96448 v.12.0
CAUTION: Do not use force
when working on plastic parts.
Permanent damage to the part
might result.
1.
The Six-Gun switch will be installed
on the drivers side of the instrument
panel (IP) next to the steering column.
See Figure 16.
2.
Remove the headlamp switch bezel
on the drivers side by gently pulling on
it. Disconnect the electrical connector
once the bezel is removed.
3.
To remove the center bezel, open
the ashtray and cup holder and
remove the retaining screw. Gently
pull on the center bezel to disengage
all the clips that attach the bezel
to the dash. Disconnect the four
(4) electrical connections after the
bezel is removed. Keep the screw for
reinstallation.
4.
Remove the cluster bezel by first
removing the two (2) screws at the
top. Gently pull on it and disengage
all the clips that attach the bezel
to the dash. Retain the screws for
reinstallation.
5.
cut out the supplied template (see
Figure 17 on page 33 ) and align the
template onto the front of the cluster
bezel by placing its left edge against
the cluster rib, and its bottom edge
against the cluster bottom edge. Use
masking tape to securely hold down
the template.
Note: Do not tape over the markings on
the template.
6.
Using a 3 ⁄
8
” Uni-drill, center the
bit onto the 3 ⁄
8
” drill location on the
template and slowly drill through the
IP. Using a 1 ⁄
8
” drill bit, center and
drill through the 1 ⁄
8
” location on the
template. Remove and discard the
template and any plastic shavings.
Note: It is important that the hole is
drilled at the recommended location.
the switch may not clear the instrument
panel structure if the hole is shifted to
another location.
7.
Align the Banks Six-Gun label onto
the previously drilled hole. Make
sure the entire mounting surface is
clean and free of dirt and oil before
mounting the label. clean and dry as
required using a cloth dampened with
rubbing alcohol or similar cleaning
solution.
CAUTION: Do not spray fluid
directly onto any electrical
equipment, or equipment damage
may result.
Mount the Six-Gun Diesel Tuner
switch label onto the cluster by
peeling the protective backing off
the adhesive tape on the back of the
switch label. Hold the label against the
panel for approximately 20 seconds
while applying pressure to allow the
adhesive to properly adhere to the
surface.
8.
Remove the nut and internal tooth
washer from the Six-Gun switch.
Rotate the shaft counter clockwise
until the shaft stops. Verify that the
locating washer tab is inserted into the
#6 position on the switch (see Figure
18).
Note: If the washer is in any position
other than the #6, your Six-Gun Diesel
tuner will not select power levels
correctly.
SECTION 2
INSTaLLaTION OF THE SIx-GUN POWER LEVEL SELECTOR SWITCH