Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner- Six-Gun Diesel Tuner (235, 250, 305 HP Dodge 5.9L Cummins (24-valve) Trucks) '03-04 For use with Six-Gun Switch - Manual (Page 24)

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96448 v.12.0
11.
Remove all loose chips from the
exhaust manifold. A shop vacuum or
small brush will help. Now remove the
rag using a welding rod or coat hanger
bent into a hook.
CAUTION! Make sure rags are
removed from exhaust manifold
prior to reinstalling turbocharger!
12.
Install the thermocouple in the
manifold using anti-seize on the
threads.
13.
Attach the thermocouple to
the supplied thermocouple leadwire
extension with supplied nuts and bolts.
connect the yellow and RED wires
of the leadwire to the corresponding
ring terminals on the thermocouple.
cover this joint with the supplied heat
shrink tubing and heat until the tubing
conforms to the joint. Make sure the
entire joint is insulated. Route the
thermocouple leadwire through the
grommet in the firewall. Plug the 2-pin
leadwire connector into the front of
the Six-Gun Diesel Tuner inside the
vehicle cab.
CAUTION: Remove all the rags that
are inside the compressor hoses
and the exhaust manifold before
re-installing the turbocharger.
14.
Install the new turbine inlet gasket
provided and apply a dab of anti-seize
compound to the four turbo mounting
studs. Install the turbocharger on the
exhaust manifold. As the turbocharger
is reinstalled, slip the oil drain tube
into the drain hose. Tighten the
turbocharger mounting nuts to 24
ft-lbs. Tighten the oil drain hose clamp.
15.
Reconnect and tighten the turbo
oil supply hose.
16.
Reconnect the turbine outlet pipe
to the turbocharger and secure it with
the V-band.
17.
Re-install the air filter housing that
was previously removed.
-END, SEcTION 3-
Figure 19