Rough Country 805N2 - Manual (Page 3)

REAR INSTALLATION
1. Chock the front tires and raise the vehicle with a floor jack. Secure the vehicle with jack stands on the frame rails just
ahead of the spring mounting point. Lower the vehicle onto the jack stands. Remove the rear tires.
2. Position a floor jack so that it supports the rear axle but does not raise it.
3. Remove the bolt securing the spring shackle (attached to the rear spring eye) to the frame, followed by the bolt that
secures the shackle to the spring. Discard the stock spring shackle but retain all hardware for reuse.
4. Slide the supplied sleeves inside the factory shoulder sleeves in the spring bushings. Position the Rough Country
spring shackle over the rear spring eye and attach using the provided 12mm x 100mm bolt, lock washer and nut,
then attach the other end of the shackle to the frame. Snug at this time, do not tighten
5. Reinstall the tires and torque the lug nuts.
6. Lower the vehicle to the ground.
7. Tighten shackle hardware to 90 ft/lbs.
POST INSTALLATION INSTRUCTIONS
1. Adjust steering wheel to re-center prior to driving.
2. Check all fasteners for proper torque. Check to ensure for adequate clearance between all rotating, mobile, fixed,
and heated members. Verify clearance between exhaust and brake lines, fuel lines, fuel tank, floor boards and wiring
harness. Check steering gear for clearance. Test and inspect brake system.
3. Perform steering sweep to ensure front brake hoses have adequate slack and do not contact any rotating, mobile or
heated members. Inspect rear brake hoses at full extension for adequate slack. Failure to perform hose check/
replacement may result in component failure. Longer replacement hoses, if needed can be purchased from a local
parts supplier.
4. Have a qualified alignment center realign front end to Caster min– 4.0 degree
Camber –0.6—.09 degree
Toe –.10– .15 degree
5. Install Warning to Driver decal on sun visor.
6. Re-torque all nuts, bolts, and especially u-bolts after the first 100 miles, again after another 100 miles and then
check periodically thereafter.
7. All components must be retightened after 500 miles, and every three thousand miles after installation
8. Adjust headlights to proper settings.